Blind Spots of ISO Standards: A Vibration Meter that Quantifies the Intuition of Skilled Workers
Conan Air / Speed RMS Acceleration Peak Value Initial Anomaly Detection Bearing Damage Predictive Maintenance Skilled Worker Know-How Nakayama Hydrothermal Industry
"Although the numerical values are normal, there is an unusual noise..." Visualizing the experienced worker's discomfort with peak acceleration values. Capturing initial abnormalities that are overlooked by ISO standards.
Even though the vibration meter readings (ISO standards) are normal, the sound of the bearings is different from usual... Have you ever experienced that a skilled worker's intuition was correct? ISO vibration severity (velocity RMS) is suitable for observing the overall vibration of machinery, but it tends to overlook the initial tiny bearing damage caused by metal-to-metal collisions. The Wi-Fi vibration sensor "Conan Air" extracts unique "acceleration peak values" from raw waveform data. It reliably captures signs of early abnormalities, even at levels of noise that are inaudible to outsiders, just like the "ear" of a skilled worker. It strongly supports the transition from reactive maintenance to proactive condition-based maintenance (CBM), preventing unexpected shutdowns. This is a groundbreaking predictive maintenance tool that digitizes on-site know-how at a low cost. [Comparison and empirical data with ISO standards can be found here] https://conanair.com/japan/technical-guide/why-raw-data.html ■ Monthly cloud usage fee: 0 yen (no subscription required) ■ Completely wireless and retrofittable installation with no wiring work needed You can try the actual device for free for 30 days. Please feel free to contact us to see if it can detect abnormalities in your equipment.
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basic information
- Specifications Model: CNA-WLVS-02L Detection Acceleration Range (m/sec²): ± 160 Detection Axes: 3 axes (X, Y, Z) and composite value Response Frequency (Hz): 10~1,000, HPF bypass: 0~1,000 (both -3dB) Sampling Rate (Hz): 3200 A/D Resolution: 13bit Communication: Wi-Fi IEEE 802.11b/g/n (2.4GHz) Power Supply: Lithium primary battery (non-rechargeable) CR2 x 1 Operating Time: Continuous 8 hours (non-continuous measurement) / Intermittent: 4 years (1 measurement per day) Rated Current Consumption (mA): 100 Dimensions (mm): 65×52×27(32) (with magnet) Weight (including battery) (g): 54 (77) IP Class: IP67 Operating Temperature (°C): -10 to 60°C Recommended Browsers: Google Chrome [recommended], Microsoft Edge, Safari *For more details, please refer to the PDF document or feel free to contact us.
Price information
¥30,000 (excluding consumption tax) Prices may vary depending on the quantity, so please feel free to contact us. - Application Examples Chiyoda Corporation: Developing O&M mother business with Conan Air https://x.gd/sPhvR Science Solutions Inc.: Using Conan Air for basic research aimed at utilizing IoT platforms https://x.gd/nOY2g Connexio Inc.: Conan Air adopted in the "Pump Equipment Safety Pack" https://x.gd/2RwLP
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P2
Delivery Time
P3
※The delivery time may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
- Purpose Preventive maintenance (health check) and predictive maintenance for equipment and machinery - Main Users (Company names and honorifics omitted) AGC, JERA, JR East Japan, NTT-AT, Creative Aisin, Aeon, Iwaki, F-Tech, Kaneka, Calsonic Kansei, Quarztech, Komatsu, Showa, Sincere, Subaru, Daio Paper Products, Daihatsu, Daifuku, Diamond Electric, Tachi-E, Tapirus, Denso, Denso Trim, Toyota Motor Corporation, Biomass Power Technologies, Bridgestone, Mitsuwa Pump, Mebius Packaging, Yamaha Motor, Aichi Steel, Ebara Manufacturing, Gifu Body Industries, Kyocera, Kyoto Manufacturing, Arakawa Industries, Mitsubishi Chemical, Miki Pulley, Sumitomo Heavy Industries, Sumitomo Electric, Kojima Press, Snow Brand Milk Products, Chubu Nippon Boiler, Teijin, Toshiba Mitsubishi Electric Industrial Systems, Nissan Motor, NSK, Nippon Steel, Nippon Tokushu Tokai, Hitachi Construction Machinery, Fuji Xerox Manufacturing, Honda R&D, NEC Platforms, MEC Techno, Conexio, Toyota Automatic Loom Works, Nitta Dupont, Paramount Bed, Murata Machinery, JFE Holdings, Komatsu Manufacturing, Fujifilm, Mitsubishi Heavy Industries, Toppan Printing, NTN, Kubota, Toshiba.
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Company information
Our company, headquartered in Suzuka City, Mie Prefecture, has a history of over 50 years and contributes to the maintenance and upkeep of factory equipment through two business divisions: the digital twin construction division utilizing our self-developed Wi-Fi vibration meter, and the piping and mechanical equipment construction division for factory equipment support. - Digital Twin Construction Division By combining INTEGNANCE VR from Brown Reverse Co., Ltd., which represents factories in a virtual space and realizes the digital transformation (DX) and digitization of maintenance operations, with Conan Air, we can create 3D data of all equipment and piping within the plant. By incorporating Wi-Fi vibration sensors, we can establish a labor-saving system for maintenance management using digital twins and generative AI. All safety management can be conducted on a computer monitor, enabling predictive maintenance to prevent equipment troubles before they occur, thus achieving workforce reduction and decreased man-hours. - Piping and Mechanical Equipment Construction Division Based on our extensive experience and know-how, we excel in providing prompt and careful construction, detailed responses across various fields, and high cost performance. We primarily focus on mechanical equipment construction centered around piping, while also integrating and managing operations related to electrical, instrumentation, control systems, painting, insulation, construction, and civil engineering across multiple fields.
