Production line as is - Full custom automatic packaging line -
AUTOMATION is a customizable solution that can build an optimal automatic packaging line from scratch, tailored to packaging challenges, product sizes, shipping volumes, and on-site layouts. It allows for flexible combinations of packaging processes such as cardboard processing, box making, product insertion, sealing, and labeling, accommodating everything from on-demand production to mass production. Its key feature is the ability to address multiple site challenges—such as small lot production of various items, standardization, optimization of material inventory, labor reduction, and damage prevention—within a single line design.
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basic information
▼ Overall Features and Specifications of the Line - On-demand production of cardboard tailored to product size and packaging - Flexible response from single case to mass production - Free combination of processes such as case forming, loading, sealing, and labeling - Support for multiple box shapes - Capability to connect with existing lines in small spaces (conveyors, inspection machines, labelers, etc.) ▼ Typical Processing Capacity (Reference Values) - Case forming: Up to 3-7 boxes per minute - Sealing: Up to 3-8 boxes per minute ▼ Customization Examples - Automation of product loading processes (integration with robots and supply devices) - Dedicated transport layout for large products - Automatic insertion of cushioning materials - Integration with upstream/downstream equipment (inspection, printing, post-packaging sorting)
Price information
It will vary depending on the desired line design. Estimated budget: 50 million yen or more.
Price range
P8
Delivery Time
Applications/Examples of results
▼ Main Uses - Automation of packaging lines for products with a variety of types and size variations Automating processes such as cardboard generation, box forming, and sealing in environments that handle products of different sizes daily, allowing for packaging tailored to individual dimensions. - Automation of complex packaging flows that include assembly processes Handling packaging processes that require multiple steps, such as dimension measurement, box generation, installation of internal protective materials, combination with products, sealing, and labeling in a single series. - Individual packaging for products requiring custom designs, such as large, long, or irregular shapes Automatically generating cardboard cases tailored to large products or special shapes that do not have consistent dimensions and flowing them directly to subsequent processes. ▼ Case Studies Automotive Parts Manufacturer - Investment recovery in 2.5 years - Stable operation resistant to fluctuations in demand - Inventory optimization through reduction of oversized boxes - Improved production capacity and quality Furniture Manufacturer - Complete automation of the packaging assembly process - Significant reduction in damage and return rates - Simultaneous achievement of increased productivity and reduced environmental impact - Consistent automatic processing up to labeling Others Operational across various industries including furniture, building materials, windows and doors, panel products, mattresses, automotive interior materials, home appliances, and e-commerce products.
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Company information
Currently in operation at Home Logistics, Monotaro, and Trusco Nakayama! In recent times, the importance of addressing labor shortages and work style reforms in factories and warehouses has been highlighted, leading to advancements in automation and optimization. Among these, the often-overlooked process of 'packaging' in logistics is crucial. TANAX's 'Just fit BOX' can automatically produce cardboard boxes perfectly tailored to the three-dimensional size of products, addressing labor shortages, reducing logistics costs, and contributing to environmental measures. The machine uses our original cardboard sheet 'PATADAN.' By inputting the three-dimensional size data of the product, it can easily and automatically manufacture cardboard cases. Since the flow direction is endless, it is possible to quickly and beautifully package even the longest products with a single cardboard sheet. There is no longer a need to order expensive custom-sized cardboard. By achieving a just-right size for products, material costs are reduced, and the amount of cargo that can be transported at once increases, ultimately leading to reduced transportation costs. We look forward to your inquiries regarding machine selection tailored to your company's challenges and requests for cost simulations.
