Low-Cost Predictive Maintenance Wi-Fi Vibration Meter for Manufacturing Industry
Conan Air / Development Story Equipment Maintenance On-site Problem Solving Live Waveform Data CBM No Subscription Required Predictive Maintenance Nakayama Hydrothermal Industry
Solve on-site dilemmas! Professional-grade low-cost wireless vibration meter.
In manufacturing equipment monitoring, early detection of abnormalities in equipment and minimizing downtime are essential for maintaining production efficiency. The introduction of expensive precision diagnostic machines poses a high cost barrier, and inexpensive IoT sensors often do not provide sufficient accuracy. The Wi-Fi wireless vibration meter Conan Air quantifies the "discomfort" felt by skilled workers on-site, enabling early detection of abnormalities. It achieves advanced initial abnormality detection at a low cost and supports the transition from reactive maintenance to CBM (Condition-Based Maintenance). 【Use Cases】 - Condition monitoring of rotating machines such as machine tools, compressors, and pumps - Remote monitoring of equipment vibration data - Early detection of equipment abnormalities to prevent production stoppages due to failures 【Benefits of Implementation】 - Reduction of downtime through predictive maintenance - Decrease in maintenance costs - Extension of equipment lifespan
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basic information
【Features】 - Wi-Fi communication capable of transmitting live waveform data (CSV) - High-precision initial anomaly detection using patented technology "undersampling" - Monthly cloud usage fee of 0 yen - Plug-and-play operation without wiring work - Measurement of vibrations in three axes (X, Y, Z) and composite values 【Our Strengths】 Our company responds to the demands for stable operation and maintenance of equipment through two business divisions: the technology department for Wi-Fi vibration sensors and digital twins, and the equipment construction department. By leveraging our self-developed Wi-Fi vibration meters in the digital twin construction division and collaborating with the piping and machinery equipment construction division for factory equipment support, we provide optimal solutions tailored to our customers' needs.
Price information
¥30,000 (excluding consumption tax) Prices may vary depending on the quantity, so please feel free to contact us. - Application Examples Chiyoda Corporation: Developing O&M mother business with Conan Air https://x.gd/sPhvR Science Solutions Inc.: Using Conan Air for fundamental research aimed at utilizing IoT platforms https://x.gd/nOY2g Conexio Inc.: Conan Air adopted in the "Pump Equipment Assurance Pack" https://x.gd/2RwLP
Price range
P2
Delivery Time
P3
※The delivery time may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
- Purpose Preventive maintenance (health check) and predictive maintenance for equipment and machinery - Main Users (Company names and honorifics omitted) AGC, JERA, JR East Japan, NTT-AT, Creative Aisin, Aeon, Iwaki, F-Tech, Kaneka, Calsonic Kansei, Quarztech, Komatsu, Showa, Sincere, Subaru, Daio Paper Products, Daihatsu, Daifuku, Diamond Electric, Tachi-Ease, Tapirus, Denso, Denso Trim, Toyota Motor Corporation, Biomass Power Technologies, Bridgestone, Mitsuwa Pump, Mebius Packaging, Yamaha Motor, Aichi Steel, Ebara Corporation, Gifu Body Industries, Kyocera, Kyoto Manufacturing, Arakawa Industries, Mitsubishi Chemical, Miki Pulley, Sumitomo Heavy Industries, Sumitomo Electric, Kojima Press, Snow Brand Milk Products, Chubu Nippon Furnace Industry, Teijin, Toshiba Mitsubishi Electric Industrial Systems, Nissan Motor, NSK, Nippon Steel, Nippon Tokushu Tokai, Hitachi Construction Machinery, Fuji Xerox Manufacturing, Honda R&D, NEC Platforms, MEC Techno, Connexio, Toyota Automatic Loom Works, Nitta Dupont, Paramount Bed, Murata Machinery, JFE Holdings, Komatsu Manufacturing, Fujifilm, Mitsubishi Heavy Industries, Toppan Printing, NTN, Kubota, Toshiba.
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Company information
Our company, headquartered in Suzuka City, Mie Prefecture, has a history of over 50 years and contributes to the maintenance and upkeep of factory equipment through two business divisions: the digital twin construction division utilizing our self-developed Wi-Fi vibration meter, and the piping and mechanical equipment construction division for factory equipment support. - Digital Twin Construction Division By combining INTEGNANCE VR from Brown Reverse Co., Ltd., which represents factories in a virtual space and realizes the digital transformation (DX) and digitization of maintenance operations, with Conan Air, we can create 3D data of all equipment and piping within the plant. By incorporating Wi-Fi vibration sensors, we can establish a labor-saving system for maintenance management using digital twins and generative AI. All safety management can be conducted on a computer monitor, enabling predictive maintenance to prevent equipment troubles before they occur, thus achieving workforce reduction and decreased man-hours. - Piping and Mechanical Equipment Construction Division Based on our extensive experience and know-how, we excel in providing prompt and careful construction, detailed responses across various fields, and high cost performance. We primarily focus on mechanical equipment construction centered around piping, while also integrating and managing operations related to electrical, instrumentation, control systems, painting, insulation, construction, and civil engineering across multiple fields.
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