Achieving high coating efficiency and improved painting efficiency at the new factory!
【Customer's Concerns】 - In constructing a new factory dedicated to powder coating, we are looking for powder coating machines and painting booths. - To improve productivity, we hope to have a large painting booth that allows two operators to paint face-to-face. 【NCC's Proposal】 We propose the introduction of the Asahi Sanak powder coating booth, which allows for face-to-face painting of large workpieces, along with the "EcoDual" powder coating machine that utilizes the manufacturer's unique dual electric field technology, achieving high work efficiency and painting quality. 【Implementation Effects and Feedback】 - Since painting can be done face-to-face, the need to flip the workpieces is eliminated, resulting in a production increase of about three times and a 53% reduction in painting time. - Waste paint can be directly packed into drums or bags, reducing cleaning time from 40 minutes to 10 minutes. - The coating quality and leveling have improved due to reduced electrostatic repulsion. - Paint usage has been reduced by about 10%.
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basic information
【Product Details】 The powder coating booth is designed for face-to-face operation, eliminating the need to change the orientation of the workpieces, which is expected to improve productivity. Additionally, the push-pull system allows air to flow in one direction, ensuring that paint is effectively collected and reducing the defect rate. EcoDual achieves high coating efficiency and aesthetics through a dual electric field system. Furthermore, compared to conventional spray guns, the nozzle tip has been narrowed by approximately 20%, which is anticipated to shorten painting time and improve the ability to reach recessed areas.
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Applications/Examples of results
- Powder coating site - Productivity improvement - Coating efficiency improvement - Coating quality improvement
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Company information
Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.
