Doubling the usage period and reducing replacement costs by 50%.
A certain food processing manufacturer was using fluororesin coating for their baked goods molds, but due to high sugar content in the dough and high-temperature baking conditions, they faced issues with release failures. Initially, there were no problems, but after about three months, the non-stick properties decreased, leading to dough sticking and chipping. Along with the decline in quality, the increased frequency of re-coating became a significant burden. We proposed a ceramic-based coating called "Biceram." With stable film performance and excellent non-stick properties even in high-temperature environments, we aimed to improve the sticking issues. After implementation, the release properties clearly improved, enabling stable production. Additionally, durability increased, extending the usage period to about six months, achieving approximately twice the lifespan compared to before. As a result, the frequency of re-coating decreased, and costs were reduced by about half. We can propose optimal specifications for sites facing similar challenges. We also accept technical consultations and prototype verifications, so please feel free to contact us.
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basic information
Biceram is a ceramic-based non-stick coating made from inorganic materials. It is PFAS-free while offering high release properties, heat resistance, and wear resistance, making it suitable for food processing applications. The coating performance remains stable even in high-temperature environments, maintaining its non-stick properties over an extended period.
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Applications/Examples of results
- Baking mold and baking sheet - Food transport components - Heating cooking equipment parts - Food manufacturing jigs requiring non-stick properties - Parts used in high-temperature cleaning environments
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
