Includes a three-dimensional UV pattern in the transfer layer. Achieves both a sense of luxury and depth with single-sided molding.
In the exterior panel of heating devices, it was technically difficult to mass-produce designs that convey a sense of luxury and depth using only single-sided in-mold. We established a unique method that incorporates three-dimensional UV patterns into the in-mold transfer layer, achieving three-dimensional decoration simultaneously with injection molding. Despite being single-sided in-mold, we successfully mass-produced designs that convey a sense of depth and luxury, which have been adopted by major heating device manufacturers. As a technology that opens up new possibilities for in-mold decoration, it can also be applied to smartphone back covers and appliance control panels.
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basic information
【Main Technologies and Methods】 - Selection of 3D UV-compatible foils and optimization of transfer conditions - Film transport mechanism within the mold - Precision transfer technology for 3D patterns
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Applications/Examples of results
【Target Industries】 Heating devices (such as electronic cigarettes), home appliances, smartphones 【Examples of Target Applications】 - Heating device exterior panels - Smartphone back covers - Home appliance control panels 【Achievements】 Achieved a sense of depth and luxury in design through mass production, despite being a single-sided in-mold. Adopted by major heating device manufacturers.
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Company information
**About Yoshida Techno Works** We are the world's first manufacturer to commercialize in-mold transfer molding, which utilizes plastic molding and decoration technology cultivated through cosmetic container manufacturing, allowing for simultaneous molding and transfer decoration. **Key Technologies** - Double in-mold molding that performs simultaneous decoration on both sides of the product - Hybrid molding that combines sheet inserts with in-mold techniques - Glass insert in-mold (GIM) molding that inserts reinforced glass into the mold, allowing for integrated molding of resin frames and decoration - Two-color in-mold molding that combines rotational two-color molding with in-mold transfer - Composite technology that integrates metal (such as SUS sheet metal and nuts) with in-mold molding - Real material (natural wood, fabric, synthetic leather, etc.) insert molding - Out-mold deep drawing decoration method (VSS) compatible with metal, glass, and resin