The true nature of poor adhesion lies in "pre-treatment" and "invisible dirt."
Have you ever experienced issues like 'the paint peeling off shortly after delivery'? Even products that seem fine at first can sometimes have adhesion problems beneath the paint film. Many of these issues stem from insufficient pretreatment, but one often overlooked factor is 'invisible oils and moisture.' Even a small amount of these residues can prevent the paint from performing as intended. Additionally, depending on the material, the surface condition may not be stable, leading to variations in results even with the same process. As a countermeasure, it is important to reconsider degreasing, polishing, and chemical treatment as 'processes that create adhesion.' Furthermore, drying conditions should take into account not only temperature but also time and the thermal properties of the material. Poor painting cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. We have published materials summarizing specific cases of how we have improved issues such as peeling, bubbling, and pinholes. Please take a moment to review them to avoid repeating the same troubles.
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basic information
【Available Coating Types】 - Powder Coating (Solvent-based) - Powder Coating - Air-dry Coating 【Quality Control System】 - Thorough management of pre-treatment processes (degreasing, polishing, chemical treatment) - Optimization of drying conditions (temperature, time, heat retention) - ISO 9001 certified 【Supported Materials】 - Metals in general, including iron, stainless steel, aluminum, and zinc die-cast.
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Applications/Examples of results
Metal product baking paint and powder coating Improvement and prevention of paint peeling defects Manufacturers of architectural hardware, vehicles, machine parts, and electrical equipment Purchasing and design personnel considering the stabilization of painting quality
Company information
We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
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