The significance of membrane thickness variation.
The true culprit of color unevenness is "variability in film thickness." Color development is directly linked to film thickness. Even with the same color, if the film thickness varies by 10%, it will appear as if the "color is different." Why does film thickness vary? It is due to almost unconscious changes in application conditions (distance, speed, pressure). In the case of non-mechanized hand painting, even if the same person is painting, it can differ depending on the day, time of day, and posture. Without standardization, achieving consistent quality is impossible.
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basic information
Quality control and improvement points regarding color unevenness.
Price range
Delivery Time
Applications/Examples of results
Improvement of painting quality, measures against color unevenness.
Company information
We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
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