Water jet processing compatible with thick materials and small diameters.
■Overview of Processing Example Product Name: Gasket Dimensions: 6t 28φ×13.9φ This processing example involves the production of a small-diameter gasket using D5400 (glass cloth-based sheet). Due to its small diameter and thickness, conventional processing faced challenges with dimensional variation and processing quality. However, by adopting water jet cutting, stable cutting through non-thermal processing was achieved. Precision was secured for both inner and outer diameters, enabling processing with stable quality. ■Product Features D5400 is a sheet material with excellent heat resistance and durability, based on glass cloth. It demonstrates stable performance even in high-temperature environments and has excellent dimensional stability, making it suitable for use as a sealing material in various equipment. Additionally, it has superior mechanical strength, ensuring stable sealing at bolt fastening points.
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■Processing Method A water jet is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface from press processing can also be improved with water jet processing.
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■Q&A Q. Can you achieve precision with small diameters? A. It is possible to process small diameter shapes with stable dimensional accuracy. Q. Can you handle thick materials? A. Due to non-thermal processing, it is possible to maintain quality even with thick materials. Q. Is it possible to accommodate prototypes? A. Since no molds are required, we can flexibly respond to small lots and prototypes. ■Daiko's Capability In the case of small diameter and thick gaskets, we can provide consistent support from material selection to processing method proposals. By utilizing water jet processing, we achieve mold-free production and can flexibly accommodate everything from prototypes to mass production.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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