Continuous molding of ultra-fine pores with a diameter of φ0.01mm is possible through extrusion molding.
We manufacture and sell fine ceramic parts made of zirconia and high-purity alumina, with an outer diameter of φ0.2mm and above, a hole diameter of φ0.01mm and above, a length of 0.5mm and above, and a number of holes ranging from 1 to several hundred.
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basic information
These are used in various applications, including the field of optical communication, automotive parts, and sensor components. Additionally, we can perform secondary processing on molded products to enhance precision or carry out processes such as grooving and taper machining according to user requests. At our company, we also conduct metal processing and resin molding in-house, leveraging the technology cultivated from our production of writing instruments. As a result, we handle not only standalone ceramic products but also components (assemblies) that combine ceramics with metals or resins. These are primarily used as optical communication components (ferrules) and as electrode guides for electrical discharge machining.
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Applications/Examples of results
Optical communication field, automotive components, sensor components, etc.
Company information
PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as mixing, extrusion molding, and firing, which we have cultivated through our mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we create high-density, high-strength, and high-purity ceramics that are precisely molded and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters, as well as surface smoothness (sub-micron order) in surface roughness.
