Case study of cost reduction through the introduction of "aluminum pack high-speed picking device."
Aluminum pack high-speed picking device
Using visual tracking technology, products are transferred at high speed while synchronizing with the product transport conveyor and the plastic case transport conveyor.
The tilt of the products coming out of the filling machine is assessed through images, and while making positional corrections, they are rapidly transferred to plastic cases. Using visual tracking technology, the robot synchronizes with the product transport conveyor and the plastic case transport conveyor to transfer the products at high speed. The cycle time is 100 bags/min × 2 rows.
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basic information
For example... ◆ The introduction cost of the aluminum pack high-speed picking system is 38,000,000 yen. ◆ Successfully reduced the workforce by 5 workers. ・Transferring and aligning products into plastic cases ⇒ 4 workers ・Restocking and collecting plastic cases ⇒ 1 worker ◆ Labor cost per person is 250,000 yen/month. ≪Effects≫ ● Reduction of 5 workers with the aluminum pack high-speed picking system. ● In 2 years and 7 months, the savings from reduced labor costs will exceed the investment amount for the aluminum pack high-speed picking system. (38,000,000 yen ÷ 15,000,000 yen = 2.7 years) ● If the aluminum pack high-speed picking system is used for 10 years, there will be a reduction in labor costs of 112,000,000 yen even after deducting the introduction cost. ◎ For more detailed information, please refer to the catalog or contact us directly.
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Applications/Examples of results
【Purpose】 Product transportation and transfer
catalog（11）
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Company information
Our company is a FA engineering firm focused on automation through robotics. We are a group of professional engineers responsible for production technology engineering, mechanical design (from basic design to detailed design), electrical control, assembly, and on-site installation and adjustment. By covering all total technologies related to FA in-house, we guarantee excellent engineering proposals and after-sales service.