Contract services using cutting and polishing machines | JTL
Equipment > Contract services using cutting machines and polishing machines
We will create cross-section samples for various analyses, observations, and exhibitions.
When observing the cross-section of solder joints, weld joints, analyzing the cross-section of foreign materials, or checking the interior of assembled products, pre-treatment such as cutting and polishing of samples is necessary. At JTL, we select cutting machines, embedding resins, and polishing machines according to the size, material, and purpose of the samples, and we provide sample preparation from cutting to resin embedding to polishing. 【Manufactured by Heiwa Technica】 Fine Cut HS-100 ● Cutting wheel diameter: φ230mm ● Sample table movement: 110mm left-right, 240mm in cutting direction ● Spindle movement: 220mm up-down ● Vice: Maximum clamping width 120mm ● Standard cutting capacity: Pipe material 45mm, solid material 35mm, sheet material 20×75mm ● Number of units owned: 2 【Manufactured by BUEHLER】 Fine Cut HS-45A2 ● Number of units owned: 2 【Manufactured by Refine Tech】 Fine Cut RCO-203 【Manufactured by Funasaw】 Diamond Cut Machine DCR-120 ● Number of units owned: 2 【Manufactured by Funasaw】 Diamond Cut Machine IDA V-22 【Manufactured by HOZAN】 Band Saw K-100 ● Number of units owned: 4
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basic information
【Cutting】 The thickness of precision cutting wheels can be up to 0.15mm, so cutting is possible with a gap of about 0.3mm. 【Resin Embedding】 Resin embedding is performed when polishing the cross-section while maintaining the state of the sample, when there are cavities inside the sample, or when creating cross-section samples for display or appreciation. Epoxy Resin - Has a low curing shrinkage rate and is less prone to cracking (catalog value 0.5%) - Excellent heat resistance, water resistance, chemical resistance, and weather resistance - Superior adhesion to non-adhesive materials - Contains trace amounts of chlorine in the resin Polyester Resin - Used when embedding larger products - Does not contain chlorine in the resin Acrylic Resin - High transparency - Resistant to scratches 【Polishing】 We own two types of mechanical polishing machines: a standard polisher and a precision polisher, both capable of performing rough polishing to mirror polishing. Polisher - Short processing time for cutting and polishing machines (fewer steps to mirror polishing) - Mainly used for polishing resin materials and steel materials Precision Polisher - Allows for setting polishing pressure and polishing time - Capable of suppressing distortion even when polishing hard materials such as carbide and ceramics.
Price information
Prices may vary depending on the observation and analysis content, so please feel free to contact us.
Delivery Time
※The delivery time may vary depending on the content of the observation and analysis, so please feel free to contact us.
Applications/Examples of results
- Implementation board - Cross-sectional observation of solder - Cutting machine for analysis - Polishing machine - Cutting machine for cross-sectional observation of welds - Polishing machine - Confirmation of the crystalline state of metal cross-sections - Mechanical polishing + microscope & metal microscope observation case - Observation and analysis of thin films and multilayer films, as well as film thickness measurement - Cutting machine and polishing machine for cross-sectional observation in ASSY state - Cutting machine and polishing machine for ornamental/exhibition purposes - Cutting machine and polishing machine for dimensional measurement
Company information
Our main business is providing technical services to evaluate the reliability of developed products. We not only provide evaluation data in accordance with standards and regulations, but also propose optimal methods, conditions, and equipment for evaluation purposes, as well as design and manufacture original equipment and jigs for non-standard evaluations. Additionally, we handle three evaluation techniques—measurement, testing, and analysis—comprehensively, allowing us to offer complex services that span diverse equipment and suggest more multifaceted evaluation methods.
