Curved pipe vulcanization device
To achieve stable productivity and efficiency improvement, we have realized Japan's first continuous vulcanization system by semi-automating the secondary vulcanization process that was traditionally done in batch-type vulcanization furnaces.
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To achieve stable productivity and improved efficiency, we have realized Japan's first continuous vulcanization device by semi-automating the secondary vulcanization process that was traditionally done in batch-type vulcanization furnaces.
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Applications/Examples of results
- Continuous vulcanization improves production efficiency. - By automatically bringing the mandrel to the designated position with a robotic hand, work efficiency is increased. - Being a gas direct flame type, it can partially treat exhaust gases, making it clean and environmentally friendly. - Since it partially treats exhaust gases, the cleanliness inside the furnace is maintained, and it prevents fires that may occur during vulcanization. - Using LP gas and city gas significantly reduces running costs compared to electric heating. - The equipment is very compact and easy to maintain.
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【Vulcanization Machine】 Designed for clean vulcanization at high temperatures, conventional machines could only handle up to 250°C. However, by incorporating stainless steel internally and utilizing unique know-how, we have achieved Japan's first high-temperature capability, enabling operation at approximately 400°C. 【FV Cleaning Machine】 Generates powerful vibrations in water to clean and process workpieces. The common method for generating vibrations is through ultrasound. However, while ultrasound has a high frequency, its amplitude is small, resulting in weak power. It is effective for hard materials like metal, but for soft workpieces such as fabrics or non-woven materials, the amplitude is absorbed, rendering it ineffective. In this regard, the vibration frequency of the FV washing machine is lower than that of ultrasound, but its amplitude is larger, effectively transmitting vibrations to soft materials like fabrics and non-woven materials.
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