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The "FV Cleaning Device" generates powerful vibrations in water to clean and process workpieces. The method of generating vibrations involves the rotation of a flower-shaped rotor, which pushes out or sucks in cleaning water through the uneven surface of the rotor, creating waves. These dynamic waves provide intense vibrations and penetration to the fabric running over the punching roll, facilitating the cleaning process. 【Features】 ■ The cleaning effect is 2 to 3 times more effective compared to conventional washing machines. ■ The kneading effect of the vibrations improves the texture. ■ It saves cleaning water. ■ Due to its simple structure, there is very little fluff entanglement. ■ Maintenance is easy as it does not use underwater bearings. *For more details, please refer to the PDF document or feel free to contact us.
Conveyor automatic cleaning machines are used in various industrial fields, including the food industry. For example, in the food industry, various processing is done while transporting with conveyor automatic cleaning machines, but a problem that arises during this process is the dirt on the conveyor belt. It takes time to remove this dirt from the conveyor belt. If you incorporate the FV washer developed by Komatsubara Co., Ltd. into the conveyor system, the cleaning will be handled by this FV washer.
Conveyor systems are used in various industrial fields, starting with the food industry. For example, in the food industry, various processing is carried out while transporting items on conveyor systems, but a common issue that arises is the dirt on the conveyor belt. It takes time to clean this dirt off the conveyor belt. If you incorporate the FV washer developed by Komatsubara Co., Ltd. into the conveyor system, the cleaning will be handled by this FV washer.
Conveyor systems are used in various industrial sectors. For example, in the food industry, various processes are carried out using conveyor systems, but a significant issue that arises is the dirt on the conveyor belts. Workers face considerable challenges in removing this dirt. The conveyor belt cleaning device "FV Washer" is a cleaning system designed to remove dirt and clogging from conveyor belts, and by integrating it into the production line, it allows for cleaning even during production.
Komatsubara provides total support from the design to the manufacturing of various types of rolls, and can produce a wide range of roll types. We have completed a booklet summarizing solutions to various concerns related to rolls, made possible by Komatsubara.
If you have any questions regarding the introduction below, please feel free to contact us.
This is an introduction to the stainless steel rolls handled by Komatsubara Corporation.
This is an introduction to the stainless steel drying cylinders handled by Komatsubara Corporation.
This is the comprehensive catalog of various rolls (rollers and cylinders) handled by Komatsubara Corporation.
This is an introduction to the rubber rolls (rollers) handled by Komatsubara Corporation.
If you have any questions regarding the explanation below, please feel free to contact us.
1) With a ceramic nozzle-equipped unijet burner, economical and uniform hair burning processing can be achieved in a state of complete combustion. 2) Hair burning processing can be performed on all types of fabrics, including natural fibers such as cotton, linen, and wool, as well as synthetic fibers and artificial fibers.
It is undoubtedly believed that finishing processes that add value to textiles will be increasingly important in the future. In particular, consumer needs have been diversifying more and more recently, and by giving textiles a soft feel, or applying peach skin, suede-like, or other special finishing processes, consumer satisfaction has been achieved. Under such circumstances, Komatsubara's Soft Nouveau has been developed as a texture finishing machine for textiles, as well as a surface finishing machine.
Komatsubara's "Sun Luster" is a high-pressure calendar that uses resin rollers as elastic rolls. It has several excellent features compared to traditional elastic rolls that use woolen paper rolls or cotton rolls. 1) There is no need to jump the roll at fabric joints, eliminating fabric loss caused by this. 2) Long hours of rolling for break-in are unnecessary, resulting in quicker startup after trial runs or roll changes. 3) The number of times the roll needs to be polished is drastically reduced compared to conventional methods, significantly increasing equipment operating rates. 4) To achieve the same luster effect on fabrics, only 30% of the conventional pressure is required, preventing issues such as broken warp threads. 5) Lint and cotton debris do not adhere, eliminating product defects caused by this. 6) It is durable against fabric joints and folds, and since the surface of the roll does not get scratched, the quality of the products remains consistently stable.
Our company has successfully developed a Compressing Shrinking Machine that mechanically shrinks fabric, leveraging our years of experience in designing and manufacturing dyeing and finishing machinery. We have sold this machine not only in Japan but also to various foreign countries. During this time, with the cooperation of our customers, we have made further improvements from their perspective, focusing on four key objectives: 1) Greater efficiency 2) Higher precision 3) Easier operation 4) More accessible maintenance As a result, our customers are now using the machine in a state of near satisfaction.
To achieve stable productivity and efficiency improvement, we have realized Japan's first continuous vulcanization system by semi-automating the secondary vulcanization process that was traditionally done in batch-type vulcanization furnaces.
By adopting a direct flame (gas burner type) as the heat source and circulating hot air, we can reduce the concentration of exhaust gases by processing the reaction gases generated during vulcanization, which could not be handled by conventional electric heating methods, in the combustion chamber. The vulcanization furnace has a stainless steel structure, making cleaning easy.
This is a series of equipment that performs the application of a protective agent, cooling and drying, folding, and packaging of rubber sheets continuously supplied from a feeder or calendar.
The goal is to vulcanize cleanly at high temperatures. While conventional machines could only handle up to 250°C, by using stainless steel internally and leveraging our unique know-how, we have achieved Japan's first high-temperature compatibility, making it possible to handle temperatures of up to approximately 400°C.
Stainless steel has many excellent properties, which is why it is widely used as an industrial material. "Komatsubara" has been engaged in the production of stainless rollers made from this stainless steel for many years.
Generate powerful vibrations in water to clean and process the workpiece. The common method for generating vibrations is using ultrasound. However, while ultrasound has a high frequency, it has a small amplitude, resulting in weak power. It is effective for hard materials like metal, but for soft materials such as fabrics and non-woven fabrics, the amplitude is absorbed, making it ineffective. In this regard, the vibration frequency of the FV cleaning machine is lower than that of ultrasound, but the amplitude is larger, allowing it to transmit vibrations effectively to soft materials like fabrics and non-woven fabrics.
