This is an introduction to a case study on the vulcanization of weatherstrips.
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【Introduction】 ■ Continuous vulcanization of weather strips is being produced, but the thermal efficiency is poor, and production speed cannot be increased. ■ When vulcanizing rubber, the heating rate of the workpiece is slow, resulting in defects due to thermal sag. ■ The gas consumption per hour of the equipment is high, leading to very high running costs. 【Results】 ■ By adopting a slit nozzle, hot air is evenly applied to the workpiece, and high wind speed has been achieved, improving thermal efficiency. ■ By applying high-temperature hot air at high wind speeds to the workpiece, the skin layer is formed quickly, eliminating thermal sag. ■ By improving thermal efficiency, the length of the equipment has been shortened, allowing for effective use of space. ■ By efficiently circulating hot air, the energy consumption per hour has been reduced, achieving lower running costs. □ For other functions and details, please download the catalog.
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【Vulcanization Machine】 Designed for clean vulcanization at high temperatures, conventional machines could only handle up to 250°C. However, by incorporating stainless steel internally and utilizing unique know-how, we have achieved Japan's first high-temperature capability, enabling operation at approximately 400°C. 【FV Cleaning Machine】 Generates powerful vibrations in water to clean and process workpieces. The common method for generating vibrations is through ultrasound. However, while ultrasound has a high frequency, its amplitude is small, resulting in weak power. It is effective for hard materials like metal, but for soft workpieces such as fabrics or non-woven materials, the amplitude is absorbed, rendering it ineffective. In this regard, the vibration frequency of the FV washing machine is lower than that of ultrasound, but its amplitude is larger, effectively transmitting vibrations to soft materials like fabrics and non-woven materials.
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