Successful Improvement Case 3: Deposition Equipment for Organic Material Development
KVD-OLED Evo.Cluster
Successful Improvement Case Study Case 3: Vapor Deposition Device for Organic Material Development KVD-OLED Evo.Cluster
◆◇◆Background◆◇◆ Until now, we have been using a large cluster-type deposition system from another company. However, due to its size, it occupies a huge amount of space, leading to various issues (transportation troubles, rapid depletion of materials in the deposition cell, difficulty in controlling the deposition rate, etc.). Therefore, we want a compact system that incorporates at least the specifications of the existing equipment while further enhancing the specifications.
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basic information
◆◇◆Countermeasures◆◇◆ Our company proposed a deposition device for organic material development (KVD-OLED Evo.Cluster). This device features compactness, and the components used, such as the exhaust system, are selected from high-grade materials. By combining this with software control, we proposed various specifications to maximize the precision of the deposition and the efficiency of the control system. This system is designed and manufactured from scratch, incorporating all of the customer's requests. ◆◇◆Results◆◇◆ By establishing an automatic control system, production efficiency has improved, allowing for 24-hour full operation (previously operated from 9:00 to 17:00). Additionally, with an emphasis on space-saving, the device configuration is designed to eliminate waste, resulting in a device that excels in ergonomics. By adopting computer-based operation methods, it has become possible to incorporate features such as reservation functions, significantly enhancing flexibility.
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Applications/Examples of results
◆◇◆Examples of Use◆◇◆ - Development of organic EL materials - Development of organic TFTs - Development of organic thin-film solar cells, etc.
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Company information
The history of Kitano Seiki is also a trajectory of continuous contribution to cutting-edge research fields through the provision of precision instruments for research and development. In November 1958, we were established as a company specializing in the design, manufacturing, and sales of precision instruments. Since then, we have developed and manufactured experimental equipment aimed at research institutes in universities and government agencies, as well as basic research laboratories in private companies, earning high praise for our excellent quality and reliability. In particular, in recent years, we have been at the forefront of ultra-high vacuum and ultra-low temperature technologies, which are essential in industrial fields such as new materials, nanotechnology, flat panel displays, high-temperature superconductivity, solar cells, nuclear power, and space development. We have accumulated abundant technology and know-how in creating experimental environments and have linked this to the development and provision of equipment that condenses advanced performance and functionality. At Kitano Seiki, we always work closely with researchers, our users, to design and develop equipment that accurately supports research and development objectives. With a consistent system from parts manufacturing to various processing, assembly, inspection and testing, equipment setup, and after-sales support, we provide high-quality products and a conducive experimental environment for quality research and development.