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Examples of Applications for UV (Ultraviolet) Surface Treatment Technology - Cleaning and Modification - - Panels and Displays Products: Flat panels, LCD displays, plasma displays, organic EL Applications/Effects: Removal of organic coatings from glass surfaces, improved adhesion between ITO and insulating films, enhanced adhesion between glass and ITO, hydrophilization of various coating films. - Optical Components Products: Pickup lenses, sensors, lenses for semiconductor manufacturing, quartz oscillators Applications/Effects: Removal of organic coatings from lens surfaces, hydrophilic coating on resin lens surfaces, improved adhesion with metal vapor-deposited films, pre-treatment before lamination. - Substrates Products: Printed circuit boards, copper substrates, ceramic substrates, etc. Applications/Effects: Pre-treatment for plating processes, removal of organic materials from resist film surfaces, improved adhesion of components with solder. - Resins Products: Mobile phone casings, connector switches, automotive interior parts, etc. Applications/Effects: Improved adhesion between paint and resin substrates, enhanced adhesion between vapor-deposited films and resin substrates, improved bonding between adhesives and resin substrates, enhanced adhesion between fabric and resin substrates.
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basic information
UV cleaning, also known as ultraviolet cleaning or UV ozone cleaning, is a precise and clean dry cleaning method using UV energy that is suitable for high-definition product refinement. The short-wavelength light energy emitted by low-pressure mercury lamps at 184.9 nm and 253.7 nm has high potential and possesses strong energy capable of breaking down the bonds of organic contaminants generated during the high-definition substrate manufacturing process. At the same time, an oxidation reaction occurs on the substrate surface due to ozone generated from the ultraviolet lamp and air, causing organic contaminants to volatilize into carbon dioxide and moisture, thereby cleaning the substrate surface. ○ High brightness and uniform ultraviolet irradiation By adopting a specially shaped low-pressure mercury lamp, high brightness is achieved. The uniformity of brightness is secured within ±10%. ○ Accurate data collection is possible The irradiation distance from the lamp to the sample stage can be set in 10 mm increments, allowing experiments to be conducted at optimal brightness. ○ Ensuring a safe environment The design prevents ultraviolet light from leaking outside. (The viewing window of the main unit uses glass that does not transmit ultraviolet light.) The lamp automatically turns off when the door is opened for safety. An ozone decomposition and removal device is also available as an option.
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P4
Applications/Examples of results
<Main Uses> ◇ Pre-treatment for bonding high-precision parts ◇ Efficient removal of organic contaminants from work surfaces ◇ Improvement of yield for various electronic components ◇ Surface modification using strong light energy (Modification of difficult-to-bond materials to make them easier to bond through pre-treatment) <Features> ◆ Compact box-type design ◆ Adoption of high-output, long-life low-pressure mercury lamps ◆ Enables speedy processing ◆ Reduces thermal damage to workpieces compared to thermal treatment ◆ Easy to handle and install ◆ Equipped with ultraviolet safety measures
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Company information
1) Dip Coating Business We provide a comprehensive dip coating system featuring ultra-low speed ranges, stable lifting speeds without speed variations, and an interface designed with user operability in mind. Based on previous examples of dip coating usage, we will collaborate with customers to consider appropriate coating conditions and offer new approaches. 2) UV Ozone Cleaning Equipment (UV Cleaner) We handle cleaning equipment utilizing a dry process with UV (ultraviolet) light. Our offerings range from small research units to production equipment, and we also provide devices for UV curing in addition to cleaning and modification.
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