Eliminate waste defects! Q&A on waste management measures in the painting site through "visualization."
S00804
★ Garbage defects are a major cause of cost deterioration in the painting and coating process! ★ What are the effective "visualization" methods for eliminating garbage and defects in the painting process?
【Speaker】 Masashi Hirata, Representative of Hirata Engineering Office 【Venue】 Kawasaki City Educational and Cultural Center, Room 5 【Kanagawa, Kawasaki】 【Date and Time】 August 27, 2010 (Friday) 10:30 AM - 4:00 PM For more details or if you are considering applying, please visit the URL below ▼ http://ec.techzone.jp/products/detail.php?product_id=864
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[Lecture Summary] Defects caused by dust in the painting and coating process are a major factor in increasing costs. This time, we will introduce practical know-how that can be immediately useful on-site, focusing on effective "visualization" methods for eliminating dust and blemishes in the painting process. Once the extent of the problem becomes visible, it becomes easier to implement countermeasures.
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1. What is the basic concept of waste and defect measures? 2. How can we visualize the occurrence of defects? 2-1. How to keep inspection records 2-2. Quantifying indicators → Yield, direct delivery rate, rework rate 2-3. Key points for setting goals → Calculation of loss amount 2-4. Visualizing defect performance → How to create graphs 3. How can we visualize where defects are occurring? 3-1. Tools for visualizing defect causes and specific countermeasure examples 3-2. Examples of visualizing the causes of waste and defects → Introduction of videos showing dust generation phenomena using laser visualization equipment 4. Visualization of countermeasure promotion status ~ Are the measures progressing? ~ 5. The essence of waste and defect measures ● "Visualization" means making the invisible visible. Making the usual site visible. If it is visible, awareness can be gained, leading to action. ● The role of the promotion leader in the waste and defect measures project is to provide "decisions," "direction," and "energy consolidation." ● Sharing problems is the shortcut to solutions. The tool for that is "visualization."
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