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Bridge measures Product List

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0420 Bridge measures for alumina powder

0420 Bridge measures for alumina powder

We recommend changing the height of the Brodisk Mini and installing two units, which you have adopted.

This is a case we received from an automatic machine manufacturer who mentioned they have hardly any experience handling powder particles. We were consulted about a prototype device requested by the user, which was experiencing powder clogging issues. It features a round hopper with a diameter of 200 mm, a discharge diameter of 50 mm, and a straight body height of approximately 300 mm. Although it is a small hopper, we were informed that materials would be loaded up to the top, so we recommended installing two Brody Disk Minis at different heights, which they adopted. As a result, they evaluated that it worked well. 【Product Specifications】 ■ Brody Disk Mini: BD-08S-B, 2 units *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

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0438 Bridge measures for the baking soda silo

0438 Bridge measures for the baking soda silo

We can also provide a draft of arrangements and operating methods tailored to the diverse conditions of our users!

We would like to introduce an example of our bridge prevention measures for the sodium bicarbonate silo. This equipment was introduced in conjunction with the renovation work of an industrial waste treatment plant. In this plant, the sodium bicarbonate silo and the activated carbon silo are positioned side by side, both equipped with air relators and vibrators. However, a bridge was occurring in the sodium bicarbonate silo, so a blow disk was installed during the renovation work of this plant. During the introduction process, we conducted hearings on the current issues, discussed the placement of the blow disk, and received a decision for its installation. Since it began operation, there have been no problems, and everything is running smoothly. 【Overview】 ■ Target Material: Sodium Bicarbonate ■ Silo: Approximately 3000Φ (the discharge section is bifurcated) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them through the link below.

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0480 Powder Coating: Bridging Prevention in the Dust Collector Hopper Section

0480 Powder Coating: Bridging Prevention in the Dust Collector Hopper Section

Change the material of the elastic disk from the standard product (special silicone) to EPDM! Introduction of an example that immediately resolved the bridge phenomenon.

When storing powder coating in the hopper of a dust collector, bridging occurs during discharge, so we adopted a blow disc as a countermeasure. The results were good, and the bridging phenomenon was immediately resolved. In this case, we used a material for the elastic disc that was changed from the standard product (special silicone) to EPDM. We consult on special specifications, including this elastic disc material, as needed. Please feel free to contact us. We also welcome inquiries regarding layout and model selection. 【Case Summary】 ■ Hopper dimensions: approximately 1000×2000 ■ Discharge section dimensions: approximately 200×800 ■ Discharge method: screw conveyor ■ Equipment flow: dust collector → screw conveyor → vibrating screen ■ Equipment arrangement: 3 units installed on each of the 2 sides along the screw conveyor, and 1 unit installed on each of the remaining 2 sides (total of 8 units) *For more details, please refer to the PDF document or feel free to contact us.

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0526 Bridge measures for Sic fine powder

0526 Bridge measures for Sic fine powder

An example of lending out the actual Brody Disk Mini and Brody Disk first at the customer's request.

This is an example used by a precision parts manufacturer, where Sic powder bridges at the bottom of the hopper, prompting your inquiry. In the case of a φ600 hopper, it is common to adopt the Brodie Disk instead of the smaller Brodie Disk Mini. However, the air volume for the Brodie Disk is significantly higher compared to the Mini. Since there was a request to minimize the air volume as much as possible, we had the customer check both the Brodie Disk Mini and the Brodie Disk in person, and decided to implement the Brodie Disk Mini, which has a lower air volume. This installation consists of 8 Brodie Disk Minis, and in this case, the air volume is less than that of 2-3 Brodie Disks. 【Usage Conditions Overview】 ■ Hopper Diameter: Approximately φ600 ■ Material: Sic powder (average particle size = several micrometers) ■ Request: To use as little air as possible *For more details, please refer to the PDF document or feel free to contact us.

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0535 E-PVC bridge measures

0535 E-PVC bridge measures

The results of the usage are excellent, and we will implement it immediately! Taking into account the various conditions of our customers, we will guide you on the arrangement of the equipment and the control methods.

This is an introduction to a case where a problem was resolved by the urgent installation of a Brodisk due to the formation of a bridge during trial operation of newly introduced equipment. As a result of consultations during the inquiry, the customer requested the urgent installation of four Brodisk (standard type: BD-15S-W), and we promptly sent them. The results of their use were excellent, leading to immediate adoption. Additionally, due to the user's circumstances, they are considering further installation of Brodisk in the future for this hopper. Currently, they are using the C-SV4 controller (which has four built-in solenoid valves) for control, and the same controller can be used if additional Brodisk are installed in the future. [Overview] ■ Equipment Overview: Filling and Packaging Equipment ■ Target Equipment: Product Sub-Hopper / Size 800×800 / Discharge Part 150A ■ Target Material: E-PVC Powder (PVC Paste Resin) *For more details, please refer to the PDF document or feel free to contact us.

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0538 Bridge measures for PTFE flakes

0538 Bridge measures for PTFE flakes

Testing operation with 4 Brodisk Mini units! The results were good, and we will proceed with the introduction.

We received an email inquiring about trying our Brodisk. As a result of our meeting, we conducted a test operation with 4 Brodisk Minis. The results were favorable, and we proceeded with the implementation. Minagi offers product rentals for both Brodisk and Brodisk Mini. We believe that this equipment has a simple structure and is significantly more effective than measures against impacts and vibrations, but placement and other conditions are also important. We can provide advice on this matter, so please feel free to consult us. 【Product Specifications】 ■ Brodisk Mini: BD-08S-W, 4 units ■ Controller: C-SV1, 1 unit *For more details, please refer to the PDF document or feel free to contact us.

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0541 Bridge measures for fibrous materials

0541 Bridge measures for fibrous materials

After receiving advice on the arrangement of the Brodisk, it was introduced!

This is a case you inquired about regarding measures against bridging caused by fibrous materials. After the material was introduced, bridging occurred in a short time, and despite manual hammering, there was no effect. Since hammering was ineffective, resolving the issue with a striking-type bridge breaker was difficult. Upon receiving and checking the material sample you sent, we determined it was at a level we have experienced before. After providing advice on the arrangement of the broaching disks, you implemented our recommendations. Since the installation of this equipment, no bridging has occurred. 【Product Specifications】 ■ Broaching Disks: BD-15S-W, 4 pieces ■ Controller: C-SV4, 1 unit 【Key Points of This Equipment】 ■ The elastic disks (silicone) are very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF materials or feel free to contact us.

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0569 Measures for bridge issues with resin powder

0569 Measures for bridge issues with resin powder

Eliminating the bridge after adding water! A case where the problem was solved with a Brody disk.

This is an inquiry from a chemical plant regarding bridge-related issues, and it is a case where the problem was resolved using this equipment. 【Overview】 ■Trouble Details and Background 1. Bridges occasionally occur. 2. The frequency of the above is low, and when a bridge occurs, it is dealt with by poking it with a stick, etc. 3. Static electricity became severe, leading to the addition of water to the material. 4. Due to the bridge, it became impossible to discharge powder from the hopper. 5. The use of a blow disk resolved the bridge after adding water. ■Hopper Conditions - Dimensions: Approximately 3000×1500 - Discharge Section: Approximately 1500×350 - Discharge Device: Screw feeder ■Blow Disk Arrangement and Control - Installed in three tiers (upper, middle, lower) on the inclined part of the hopper (four sides). - A total of 36 blow disks are divided into nine locations with four each, activated with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

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0615 Bridge countermeasures for FRP feed tanks

0615 Bridge countermeasures for FRP feed tanks

Easy to install! Introducing examples of equipment for bridge countermeasures with excellent cost performance.

We would like to introduce a case where the Brodie Disk Standard Type (BD-15) was implemented as a solution for bridging in FRP feed tanks. Bridging occasionally occurred in the feed tank (feed was not coming out), and we received inquiries stating, "Hammering is not allowed. Using a stick works, but it becomes a cumbersome task each time." We lent out 8 Brodie Disk Standard Type (BD-15) units, and the customer promptly installed them. Since the results were favorable, they decided to adopt the solution. **Challenges:** - Bridging occasionally occurs in the feed tank (feed is not coming out). - Hammering is not allowed. - Using a stick works, but it becomes a cumbersome task each time. **Key Points of Our Equipment:** - The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

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0635 Bridge measures for sawdust (manual air ON)

0635 Bridge measures for sawdust (manual air ON)

Introducing a case where we were able to solve a customer's issue in one shot with Brodisk.

We received a request for the loan of a "Brodisk" from a customer in Mie Prefecture, and we would like to share a case where they visited to receive the product. The customer was experiencing issues at their sawmill where sawdust was bridging in the hopper, and even after hammering, the problem persisted, affecting their operations. They expressed a desire to install our product as soon as possible. After providing advice on the model and layout, we lent them the product. It was installed the following day, and the issue was resolved immediately, leading to the purchase of the equipment. 【Case Overview】 ■Challenge - Sawdust was bridging in the hopper at the sawmill, and hammering did not resolve the issue, affecting operations. ■Proposal - We provided advice on the model and layout and lent them the Brodisk. *For more details, please refer to the PDF document or feel free to contact us.

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0655 Bridge measures for micro-sized resin powder.

0655 Bridge measures for micro-sized resin powder.

Resolving blockages near the discharge section! Here is a case where the air ON frequency for the lower four units was increased.

We would like to introduce a case where a dust collector manufacturer has adopted the "Blow Disk." In this case, the manufacturer experienced bridging in the conical section of the dust collector, which made powder discharge difficult. Additionally, depending on the operating conditions of the equipment, a significant amount of material would sometimes accumulate in the cone section, which was also a contributing factor to the problem. In this instance, the frequency of air ON for the lower four out of eight installed Blow Disks has been increased. 【Case Overview】 ■ Model and Quantity: BD-15S-B, 8 units ■ Arrangement: 4 units arranged in 2 tiers ■ Control: The controller C-SV4, which incorporates 4 solenoid valves, sequentially turns ON the air for the 8 Blow Disks in pairs with a time delay. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

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0656 Bridge measures for 2-3μm fine powder

0656 Bridge measures for 2-3μm fine powder

Can be used with inert gases such as nitrogen gas or argon gas instead of regular air!

We would like to introduce a case where the "Blow Disk Mini" was implemented as a countermeasure for very fine powder materials. The customer expressed a desire to "minimize the amount of gas used," and initially requested to test with only two Blow Disk Minis installed near the discharge area, which we provided for loan. As this test did not resolve the issue, we added two more Blow Disk Minis above, resulting in a successful outcome. 【Conditions】 ■ Hopper diameter: Ø600 ■ Discharge diameter: 125A ■ Material: Name undisclosed (average particle diameter: 2-3 microns) ■ Gas used: Air not permitted, inert gas used 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available.

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0657 Measures against bridging of sticky fine powders

0657 Measures against bridging of sticky fine powders

Guidance on the arrangement of the Brodisk and its control plan! Introducing a case that resolved the bridging of adhesive fine powder.

We would like to introduce a case where a comprehensive chemical manufacturer adopted the "Brodie Disk." They consulted us because they were experiencing bridging in a sticky fine powder hopper and requested a proposal for the introduction of the Brodie Disk. We sent them a plate set with the Brodie Disk designed to resemble the hopper wall, and the user confirmed the air injection and vibration with the above product, leading to their understanding of the device's overview and the decision to implement it. [Case Overview] ■ Hopper Size: 1000×1200 ■ Outlet Size: 200×200 (the outlet is shifted to one side) ■ Device Placement Overview: One unit on each of the three gently sloped surfaces (each unit is near the discharge area), and three units on one steep slope (one unit near the discharge area and two units above it), for a total of six units installed. *For more details, please refer to the PDF document or feel free to contact us.

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0719 Bridge measures for filtration aids

0719 Bridge measures for filtration aids

The elastic disk of the Brodisk is compatible with metal detectors and contains metal powder!

We would like to introduce a case where a manufacturer of food plants has adopted the "Brodisk." In this case, the user had previously experienced issues with powder bridging in filtration agents and decided to use our equipment with a firm policy to implement effective measures. Based on our extensive experience, we can provide appropriate implementation proposals for our users. 【Case Overview】 ■ Target Material: Filtration Aid (Perlite) ■ Target Equipment: Volumetric Feeder Hopper ・ Size: Approximately 1000×800 ・ Discharge Mechanism: Screw Feeder ■ Arrangement and Control: Eight Brodisk BD-15 types installed, controlled by a C-SV4 controller with four built-in solenoid valves, sequentially activating two Brodisks at a time. *For more details, please download the PDF or feel free to contact us.

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