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Bridge measures - List of Manufacturers, Suppliers, Companies and Products

Bridge measures Product List

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0114 Bridge measures for iron powder (no effect from vibration or impact)

We would like to introduce a case where a Brody disk was tested as a countermeasure for iron powder bridging!

Due to the iron powder having a high specific gravity, vibrations from the vibrator and impacts from the air knocker were almost ineffective, so we tried the Brody disk. Since the specific gravity is high, the customer initially had concerns about whether it would work well, but just like in most of our past experiences, we were able to resolve it successfully this time as well. 【Overview】 ■ Installation location: Raw material hopper of the vibrating feeder ■ Hopper dimensions: 500×500×400 (H) ■ Hopper inclination: Approximately 60 degrees ■ Material: SS400 ■ Material particle size: Below 50 microns ■ Material moisture content: Below 3% * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which you can check via the link below.

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0119 Bridge measures for PVA crushed products

Solve the bridge of PVA crushed products with a Brody disk!

We would like to introduce a case study on bridge prevention measures for PVA (polyvinyl alcohol) pulverized products. As a solution for bridging issues with PVA pulverized products, we easily resolved the problem by installing a powder feeder (volumetric feeder, table-type feeder) in the hopper. Our blow disk can be installed simply by making a hole of the specified size in the hopper. No welding or special requirements are necessary. Additionally, it is a low-cost solution. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *We have many examples posted on our website, which you can check via the link below.

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0125 Measures against rat holes and bridging for cationic polymer flocculants

Prevent clogging of powder in the hopper of the powder dissolution device and promote discharge and flow!

We will introduce examples of measures taken against rat holes and bridges using cationic polymer flocculants. To prevent clogging of powders in the hopper of the powder dissolution device and to promote discharge and flow, we installed Brodie Disk Mini. A total of six units were installed, and due to their mini type, the air consumption is minimal. Additionally, both Brodie Disk and Brodie Disk Mini are low-cost. Even with six units installed, the costs remain limited. 【Hopper Overview】 ■ Upper Hopper: 500φ, 4 units installed ■ Lower Hopper: 250φ, 2 units installed *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0137 Measures against bridging in the raw material hopper of the weighing device.

If you are having trouble resolving blockage phenomena or bridge rat holes, please let us know.

We will introduce measures to prevent bridging of fired clay in the raw material hopper of the weighing device. Due to the frequent occurrence of the shelf-hanging phenomenon (bridging phenomenon) in the hopper, during the approximately 10-minute weighing time, personnel on-site were breaking the arch from the top of the hopper to discharge the material. Although it was only 10 minutes at a time, this happened about 20 times a day, making it very inefficient. However, after the installation of the bridge breaker, production has become more efficient. 【Hopper Overview】 ■ Hopper Dimensions: 1400×1400 ■ Discharge Outlet Dimensions: 300×300 【Specifications】 ■ Brodie Disk BD-15S-B: 8 units ■ Controller C-SV4: 1 unit *Our website features numerous implementation examples. You can check them via the link below.

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0144 Bridge measures for 1000φ hopper

Solve bridging in the intermediate hopper of the powder plant with a Brody disk!

We would like to introduce a case study on bridge prevention measures in an intermediate hopper of a powder plant. The shaft part of the blow disk is the powder contact area, so it was made of SUS316L to improve corrosion resistance. The disk material used is a special silicone rubber, which is a standard product. 【Overview】 ■ Powder Type - Chemical substances (specific name unknown) - Fine powder (average particle diameter of 10 microns or less) ■ Hopper - Diameter: 1000φ - Outlet: 125A - Inclination: approximately 60° 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which you can check via the link below.

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0148 Bridge measures for the storage silo of highly toxic substances.

Achieve the combined effect of aeration and vibration with a broad disk to prevent bridging!

We would like to introduce a case where a Brody Disk was implemented to prevent bridging in a silo containing highly active powder. The material name is undisclosed, but regarding the material of the elastic disk, we were informed that standard special silicone, optional EPDM, and custom fluororubber could be applied, leading to the installation of the standard Brody Disk. Before the introduction of this product, vibrators and crushing screws were installed, but frequent discharge troubles occurred. After the introduction, we achieved a combined effect of aeration and vibration, allowing for stable discharge of the powder solely with the Brody Disk, without the need for these other devices. 【Overview】 ■ Silo diameter: φ2000 ■ Discharge outlet: 250A *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0163 Bridge countermeasures for resin molding materials from an automobile parts manufacturer.

Implementing a blow disk as a countermeasure against bridging occurring in the material hopper of the resin molding factory!

At the resin molding factory, there was a consultation from the factory representatives regarding the nylon recycled material causing a bridge in the material hopper. The installation of a mini-type blow disk easily resolved the bridging phenomenon. [Overview] ■ Hopper Size: 150φ, 250φ ■ Material Condition: Nylon 2-3mm ■ Number of Blow Disks Installed - 150φ Hopper: 1 Mini Blow Disk - 250φ Hopper: 2 Mini Blow Disks [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0332 Bro-disk mini 16 pieces for bridge prevention of film crushing products.

Conducting three types of tests! Introducing examples of bridge countermeasures for various types of film crushing products.

We would like to introduce a bridge prevention project at a certain synthetic resin manufacturer. "There are many types of film crushed products, and bridging occurs depending on the type." As a countermeasure, we received a request to first conduct sufficient testing of the blow disk. (1) 4 blow disks / (2) 8 mini blow disks / (3) 16 mini blow disks, and we conducted tests in three variations. We concluded that (3) is universally effective for all materials. Furthermore, after applying it to the actual machine, we received feedback that all bridging issues were resolved. 【Test Overview】 ■ Hopper diameter: 700φ ■ Discharge outlet diameter: 200φ ■ Raw materials: Film crushed products, various types (approximately 1mm, thickness ranging from several micrometers to several hundred micrometers) Bulk specific gravity: 0.1-0.5 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be accessed via the link below.

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0361 Bridge measures for talc fine powder

Introducing a case study on the implementation of a blow disk as a countermeasure for talc fine powder bridging!

Regarding the new material, we consulted about bridge measures as we are newly manufacturing the hopper. This is a case where we were contacted because they want to adopt our equipment, as the material is finer than conventional materials and the hopper discharge diameter is also small. For a hopper with a diameter of about 600mm, it is common to install 2 to 3 blow discs (standard type: BD-15), but in this case, in addition to 2 standard types, we installed 2 "blow disc minis" nearby due to the relatively small discharge diameter of 80mm. After installation, we received feedback that "no troubles have occurred at all, and it is operating smoothly." 【Overview】 ■ Hopper diameter: 600mm ■ Hopper discharge diameter: 80mm ■ Material name: Talc ■ Material particle size: D50 of single-digit microns ■ Material apparent specific gravity: approximately 0.3 for loose, 0.5 for compact ■ Material angle of repose: about 40° *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0356 Coffee Powder Bridge Prevention Measures

We present solutions tailored to the challenges and conditions of each user! Introducing case studies of Bro-Disc implementation.

This is an inquiry regarding a solution for coffee powder bridging during shooting. Due to its oily nature, it tends to cling easily, and this has been a long-standing issue. Initially, there was a request for an independent solution, so we lent out one sample of our equipment. However, this did not lead to a resolution, and later, multiple units were added, which were evaluated positively for solving the problem. 【Product Specifications】 ■ Blow Disc: BD-15S-W, multiple units 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. Our silicone disc is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0368 Measures to prevent bridging of flour in a small hopper

Introducing a case with an elastic disk made of ethylene propylene rubber.

This is a project where the equipment was installed as a countermeasure for high protein content in wheat flour. The standard elastic disk material of this equipment is made of a special silicone, but since silicone is absolutely not acceptable, we adopted an elastic disk made of EPDM (ethylene propylene rubber). 【Overview】 ■ Hopper size: 300φ ■ Arrangement and control Two blow disks mini installed at different heights, controlled by a controller that incorporates one solenoid valve and a twin timer to turn both on and off simultaneously. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is extremely excellent in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *We have published numerous examples on our company website. You can check them via the link below.

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0367 Bridge measures for crushed wire insulation material

Introducing a case of implementing a brodie disk for preventing bridges in crushed wire insulation material.

This is a project for a factory primarily engaged in the recycling of waste plastics. We have adopted a powder bridge breaker, the Brody Disk, to prevent bridging of crushed wire insulation material. The user has already adopted this equipment and was able to test its effectiveness on the crushed wire insulation material in this hopper beforehand. The results were favorable, leading to immediate implementation. 【Overview】 ■ Target device: Hopper for screw conveyor ■ Hopper dimensions: 1500×1000 (2 vertical sides, 2 inclined sides) ■ Target material: Crushed wire insulation material (approximately 5mm) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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Measures to address concerns regarding the bridge due to changes in medication.

An example of implementation to address bridge concerns due to changes in medication.

The incineration plant at the cleaning center has been introduced. Although it is an existing plant, it was adopted in conjunction with renovation work to address concerns about bridging due to changes in chemicals. A bridge breaker has been installed in the silos for activated carbon and quicklime, and it is operating smoothly. 【Product Specifications】 <For each activated carbon silo and quicklime silo> ■ Brodie Disk: BD-15S-B, 8 units ■ Controller: C-SV4, 1 unit 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disks of this equipment are exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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0394 Biomass-related: Measures for bridging rice husks

Case of adopting a brodie disk for bridge measures against rice husks.

This is a project that we received contact about from an overseas representative of a machinery manufacturer. They are concerned about the bridge formed by the rice husks, which are the fuel for the biomass boiler, and they anticipate switching to other fuels in the future. They expressed a desire to install a broaching disk in line with upcoming construction plans. We received photos and a hopper diagram, and based on past experience, we provided a layout proposal for the equipment. We then promptly sent the products via international courier. 【Installation Overview】 ■ Hopper dimensions: approximately 3000×2500 ■ Discharge section dimensions: approximately 300×300 ■ Layout: (per side) 1 unit on the lower level, 2 units on the middle level, 3 units on the upper level * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them out via the link below.

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0408 Bridge measures using cement and silica fume

After guiding the engineering company on the placement of the broad disk, it was implemented! The results are, of course, favorable.

This is an introduction to a project we received from an engineering company. We were contacted regarding the occurrence of a bridge during weighing at the hopper scale, which happens once every few times. After providing the hopper drawings and information about the contents, we guided them on the placement of the blow disk, and they implemented it. The results, of course, were excellent. [Overview] ■ Hopper Diameter ・700φ ■ Discharge Section ・200A Butterfly Valve ■ Blow Disk Model and Placement ・BD-15 (Standard) ・Two blow disks in two tiers (The second tier is rotated 90 degrees relative to the first tier) ■ Materials ・85% Cement, 15% Silica Fume *For more details, please refer to the PDF document or feel free to contact us. *We have many examples posted on our company website. You can check them from the link below.

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