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Surface treatment Dycron coating

Hard chrome plating treatment with excellent wear resistance and anti-seizing properties.

Dykron is a hard chrome plating that uses a mixed catalyst to coat the substrate with a chromium carbide alloy that has a high degree of intermolecular bonding. ● Excellent wear resistance and anti-seizing properties  ■ The friction coefficient is reduced by 5 to 6 times compared to hard chrome plating.  ■ Ideal for surface treatment of components used under harsh conditions.  ■ Effective in reducing the wear amount of the counterpart material. ● Strong adhesion resistant to cracking and peeling ● Excellent erosion resistance ● Easy to grind and polish *For details and examples of applications, please check "Download."

  • Processing Contract
  • Surface treatment contract service

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Electrolytic Hard Chrome Plating Dycron Coating Catalog

Electrolytic hard chromium plating that achieves a hardness of HV1000.

Dai-kuron coating is an unconventional chrome plating processed with a unique catalytic bath. Compared to conventional hard chrome plating, it has a harder surface (around HV1000) and adds various features, starting with wear resistance. ■Features■ - Wear Resistance The friction coefficient is very low (5 to 6 times lower than hard chrome plating), resulting in minimal wear. - Burnishing Resistance Even when exposed to high temperatures for long periods, there is little change in structure, and the hardness drop is very small (over HV800 at 400℃). - High Adhesion The occurrence of delamination between the effect layer and the base material, as well as cracking, is minimal, demonstrating excellent adhesion even under thermal shock such as rapid heating and cooling. - High Dimensional Accuracy The treated surface is very hard, allowing for polishing and mirror finishing. - Erosion Resistance It exhibits high protective effects against surface damage in high-speed moving parts such as pumps, turbines, and propellers. ◆For more details, please request a catalog or download it.◆

  • Surface treatment contract service

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[Case Study] Surface treatment that meets slip resistance, wear resistance, and strict dimensional accuracy.

Surface treatment that clears sliding performance, wear resistance, and strict dimensional accuracy - Blastron.

We received a consultation from a semiconductor manufacturing company regarding the issue that "when setting products on the stage, there are times when they cannot be positioned correctly, and various surface treatments have been tried but have not resolved the problem." Issues: 1. Can we solve the problem with a surface treatment that has good slip characteristics on the stage? 2. Since it will be used in a clean room, it is necessary to minimize dust generation. 3. To prevent snagging, the dimensional tolerance of the surface should be finished to ±0.01mm, with parallelism of the bottom surface within 0.02, and the finishing of the sides should be within +0 and -0.05.

  • Surface treatment contract service

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[Case Study] Smooth Transport Without Damaging the Film! - Blastron

Smooth transport without damaging the film! - Blastron

During the film transport line, friction occurred between the product and the equipment parts while transporting, causing scratches on the product. There was a need for improvement as the flow of transport was not smooth. Issues: 1. The film must slide smoothly. 2. Scratches must not be made on the film. 3. It must be resistant to wear (durability). * There are methods such as fluorine coating, but there are challenges with durability.

  • Surface treatment contract service

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[Case Study] Adoption of Unmatched Non-Stick Rollers in Adhesive Tape Manufacturing Line

Adoption of unparalleled non-adhesive rollers in the adhesive tape manufacturing line.

In the adhesive tape manufacturing line, there was an unavoidable process where the adhesive surface came into contact with the roll. Various non-adhesive rolls were tested, but satisfactory performance was not achieved, leading to frequent line stoppages, and each time, cleaning work had to be carried out. Issues: 1. It is not possible to create a mechanism that does not touch the adhesive surface. 2. Based on past experience, surface treatments with excessive roughness are unsuitable as the adhesive material tends to get trapped in the valleys. 3. The release properties obtained from fluorine-based surface treatments do not meet the required standards.

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[Case Study] Improving Cleaning Efficiency with Non-Stick Fluoropolymer Coating!

Improve cleaning efficiency with non-stick fluoropolymer coating!

You were troubled by the adhesion issues with the glue pot for the back gluing of the binding machine and the perfect binding machine. The glue used is a reactive hot melt adhesive that has a very strong bonding power even in small quantities, and it is a high-priced specialty product. Once it hardens while adhered, the peeling process becomes very difficult, and it cannot be reused, resulting in significant waste. Issues: 1. Since the glue has a strong bonding power, high non-stick properties are required. 2. As it is hot melt, the glue pot is constantly heated with a heater. 3. After removing the glue pot for processing, it must be immediately surface-treated and delivered for installation.

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[Case Study] Ceramic Coating with Excellent Non-Stick and Wear Resistance

There are cases where, after several months of use, there is no degradation in performance, and cleaning tasks have become significantly easier than before.

This is a case study from a food company. They were struggling with the burden of cleaning due to product adhesion on the molds and transport guides used in the manufacturing process. Among several surface treatment options we proposed, they showed interest in a ceramic coating that excels in heat resistance and non-stick properties. After conducting a test evaluation, we achieved good results in terms of non-stick performance. As a result, even after several months of use, there was no degradation in performance, and they were pleased to find that cleaning tasks had become significantly easier than before. [Issues] - Excessive material adhesion can lead to defects where products do not meet the specified weight. - They had previously adopted fluoropolymer coatings, but these wore out quickly, resulting in low cost-effectiveness. *For more details, please refer to the PDF document or feel free to contact us.*

  • Surface treatment contract service

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Surface treatment: Blastron coating (slip resistance, wear resistance, adhesion)

Blastron coating (slip resistance, wear resistance, adhesion to the base material)

■Excellent Characteristics 1. Slip Resistance By creating unevenness on the surface, the contact area with the object is reduced, resulting in outstanding slip resistance. 2. Wear Resistance Not only does the treated material itself reduce wear on the object, but selecting the appropriate surface roughness also makes it less prone to scratches. 3. Adhesion to the Base Material Like Dyneon, it excels in adhesion to the base material as well as heat resistance.

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Surface treatment: JC coat (release properties (non-stick), water and oil repellency)

JC Coat (High-Performance DLC Treatment) (Release Properties (Non-Stick), Water and Oil Repellency, Adhesion, Dimensional Accuracy)

■Excellent Characteristics 1) Based on DLC, the non-stick coating excels in hardness, release properties, and water and oil repellency. 2) The adhesion is strong, and the risk of delamination spreading from defects in the film is low. 3) With a thin film of less than 1μm, the impact on dimensions is extremely small.

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Surface treatment: Non-stick resin coating (non-stick, wear-resistant, heat-resistant)

Non-stick resin coating (non-stick, wear-resistant, heat-resistant)

■Excellent Characteristics 1. Non-Stick Property The non-stick coating can eliminate the adhesion of strong adhesives that cannot be addressed by fluororesin or silicone rubber, depending on the performance of the treated material and surface shape. (For example, adhesive tape and cellophane tape do not stick at all.) 2. Wear Resistance The use of pre-ceramic maintains surface hardness, improving wear resistance and achieving a long lifespan. It exhibits wear resistance that is incomparable to fluororesin or silicone coatings. The above characteristics can be realized at a high level. 3. Heat Resistance It can be used continuously at temperatures up to 150°C.

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Surface treatment: PEEK coating (heat resistance, slip resistance, wear resistance)

PEEK coating (heat resistance, slip resistance, wear resistance, high strength, high hardness, chemical resistance, prevention of metal ion leaching, electrical insulation, environmental characteristics)

■Excellent Characteristics 1. Heat Resistance It exhibits the highest heat resistance among resin-based surface treatments, with a continuous use temperature of 260°C. 2. Slipperiness and Wear Resistance Although it is inferior to fluororesin, it has high slipperiness (sliding property) and superior wear resistance compared to other resin-based treatments. 3. High Strength and Hardness It has the highest strength and hardness among resin-based treatments. 4. Chemical Resistance It is hardly affected by strong acids and strong alkalis, except for concentrated hydrochloric acid. 5. Prevention of Metal Ion Leaching Peak Coat employs special processing technology to achieve thick film treatment and pinhole-free (no microscopic holes in the material), suppressing penetration and preventing metal ion leaching. 6. Electrical Insulation With a volume resistivity of 10Ω·cm, it has very high insulation performance due to thick film treatment and material properties. Conversely, for areas requiring conductivity, there is Peak Coat C. 7. Environmental Characteristics Since Peak Coat is composed of carbon, hydrogen, and oxygen, the substances generated during combustion are only carbon dioxide and water, thus not polluting the atmosphere.

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Surface treatment: TNG coat (wear resistance, heat resistance)

TNG coat (glass coating, room temperature curing release coating) (wear resistance, heat resistance)

■Outstanding Features The biggest advantage is that it can be processed at room temperature. The surface that is formed is harder compared to fluororesin, with a pencil hardness of about 8H. Therefore, it also has a certain level of wear resistance. The heat resistance of the film itself is 1200°C, making it suitable for use at high temperatures.

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Surface treatment: DLC coating (wear resistance, release properties)

DLC coating (wear resistance, release properties)

■Outstanding Features The hardness is equivalent to Vickers hardness, with various properties of DLC available in the range of 1500 to 7000 HV. It excels in wear resistance due to its high hardness. Additionally, the coefficient of friction is as low as that of fluororesin, providing excellent release properties. It also has effects in preventing aluminum adhesion and offers gas barrier properties.

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Surface treatment: Ceramic coating (deposition) (heat resistance, release properties)

Ceramic coating (deposition) (durability, heat resistance, release properties (non-stickiness))

■Outstanding Features This is a technology that achieves the hardest coating. While it is often aimed at improving durability, depending on the properties of the film, it can also enhance heat resistance and release properties.

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Surface treatment: Ceramic coating (slip resistance, non-stick properties, wear resistance)

Ceramic coating (slip resistance, non-stick properties, wear resistance, heat resistance, thermal conductivity, chemical resistance, water repellency, re-coating)

■Outstanding Features The greatest feature is the combination of excellent slip properties, non-stickiness, and wear resistance. It also excels in heat resistance and thermal conductivity compared to fluoropolymer resins. Chemical resistance and water repellency are comparable to fluoropolymer resins. It can be recoated. Additionally, the substrate coated with fluoropolymer can be stripped and replaced. (However, if a thick film PFA or similar has been treated, it may not be removable, so please consult us.) ○Heat Resistance With a heat resistance temperature of 450°C, it can be used for high-temperature manufactured products such as pizza. ○Non-Stickiness When baked in a mold for sweets, it does not stick, allowing for a clean shape when baked. ○Thermal Conductivity When baked in a takoyaki mold, it has excellent thermal conductivity, which shortens the baking time.

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