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Coating Product List

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DLC coating

Coatings that support manufacturing! They are used in a wide range of industries.

"DLC" stands for "Diamond Like Carbon," which is a surface treatment technology that involves coating a thin film primarily composed of carbon onto surfaces such as metals. It is widely adopted across various industries as a coating that supports manufacturing, including cutting tools, molds, automotive parts, machine components, and medical parts. DLC, which features a mixture of structures like diamond and graphite, is harder and has better lubricity compared to common ceramic coatings such as titanium-based or chromium-based coatings, and it excels in properties like "wear resistance" and "adhesion resistance to non-ferrous metals." 【Features】 ■ Film thickness of a few microns ■ Available in a range of hardness (1000–7000 Hv) ■ Excellent lubricity *For more details, please refer to the related links or feel free to contact us.

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DLC Coating <Features>

Water-repellent, chemical-resistant, antibacterial, and more! A coating with various features.

The features of DLC coating are "a film thickness of a few microns," "a variety of hardness (1000 to 7000 Hv)," and "excellent sliding properties." It has various characteristics such as gas barrier properties (gas blocking), optical properties (infrared transmission and ultraviolet blocking), water repellency, chemical resistance, and antibacterial properties. Please feel free to contact us if you have any requests. 【Main Features】 ■ High hardness of 7000 Hv (AC-X) can be achieved by the way carbon is bonded ■ The entire structure is amorphous (like glass), providing excellent sliding and smoothness ■ Because it is primarily composed of carbon, it has excellent non-compatibility with non-ferrous metals, making it less likely to cause adhesion, welding, or seizing ■ Low hardness DLC tends to produce fewer scratches and wear on the opposing material during friction *For more details, please refer to the related links or feel free to contact us.

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High hardness thick film hydrogen-free DLC coating 'AC-X・X'

Optimize the balance between film thickness and hardness - Ideal for ultra-hard sliding parts, wear-resistant parts, and stainless steel thin plate pressing (0.05t).

AC-X is a special specification of hydrogen-free DLC of the "ta-C" type, optimized for the balance of "film thickness" and "hardness" of <AC-X>. —————————————————————— 【Features】 ■ By reducing the film hardness compared to the thick film specification <AC-X・W>, chipping due to thickening is suppressed. ■ Ideal for ultra-hard sliding parts and wear-resistant components. (For ensuring adhesion, ultra-hard materials are recommended for the substrate.) ■ Graphite is instantaneously arc-evaporated and ionized, allowing for the extraction of high-purity carbon, resulting in a smooth and hard film quality. 【Examples of Applications】 ■ Wear-resistant components ■ Stainless steel thin plate pressing (0.05t), etc. *For detailed values, please refer to the catalog or the official website product information.

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Slipperiness, release properties, and anti-adhesion coating 'CrN'

Excellent anti-adhesion properties for rubber and resin molding molds, copper processing tools, and punches. Improved sliding properties and wear resistance for movable and sliding parts.

CrN is our standard coating for chromium nitride. It has developed as an alternative to chrome plating. —————————————————————— 【Features】 ■ Characterized by the sliding properties of chromium and resistance to adhesion with copper, it is widely used in moving parts, sliding parts, and in punches and molds. ■ High toughness and excellent adhesion to iron-based substrates. ■ High release properties for rubber and resin molding molds. ■ Improved sliding properties. ■ Enhanced wear resistance. 【Examples of Applications】 ■ Copper processing tools ■ Rubber and resin molding molds ■ Powder molding molds, etc. *For detailed specifications, please refer to the catalog or the product information on the official website.

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Coating for dry cutting and high-speed cutting processing of high hardness materials - 'OS-T'

■Oxidation resistance at 1100℃ ■High hardness of 3500HV ■Titanium-silicon-based high heat resistance and high hardness film 【Tools for dry machining (suitable for cutting high hardness materials)】

OS-T is an improved film with added silicon to titanium nitride (TiN). —————————————————————— 【Features】 ■ Compared to titanium aluminum nitride (TiAlN), it offers higher heat resistance and hardness, making it ideal for high-speed dry cutting with carbide tools and dry cutting of high-hardness materials with a hardness of HRC40 or higher. 【Examples of Use】 ■ High-speed cutting ■ Tools for dry machining (high-hardness materials) ■ Cutting of silica-containing resins ■ Dry cutting of high-hardness materials with HRC40 or higher, etc.

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Wear-resistant and corrosion-resistant coating 'OS-R'

Preventing melting loss due to aluminum processing [Aluminum die-casting molds] [Press molds] [Bending punches] [Cutting punches (thick plates)] / Ceramic coating

OS-R is an improved coating of aluminum chromium nitride. ————————————————————— 【Features】 ■ With a film thickness of 6 to 10 μm, it has high wear resistance and is particularly effective in preventing melting during aluminum die casting processing. 【Examples of Applications】 ■ Aluminum die casting molds ■ Press molds ■ Bending punches (high-tensile materials) ■ Punches for cutting (thick plates), etc. *For detailed specifications, please refer to the catalog or the product information on the official website.

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<New Product> [For Difficult-to-Cut Materials] Ceramic Coating OS-Z

[For difficult-to-cut materials] Cutting under high temperature and harsh conditions 【High-speed machining tools】【Iron-based processing punches】【General steel material tools】【Dry/MQL processing of Inconel and others】

【Features】 ■ OS-Z is the world's first mass-produced acid-nitrided aluminum-chromium multilayer coating, created by adding oxygen to our product OS-VII, which is a nitride aluminum-chromium multilayer coating. ■ By using an acid-nitrided coating, it enhances heat resistance while maintaining versatility, demonstrating effectiveness in high-temperature and harsh conditions compared to OS-VII. 【Examples of Applications】 ■ High-speed machining tools ■ Iron-based machining punches ■ General steel material tools ■ Dry/MQL machining of difficult-to-cut materials (such as Inconel), etc. * For detailed specifications, please refer to the catalog or the product information on the official website.

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Heat-resistant, high-hardness coating 'OS-A'

■Oxidation resistance at 1000℃ ■High hardness of 3000Hv ■High heat resistance and high hardness film of aluminum-chromium system 【Tools for dry processing】【Dry cutting】【Heat-resistant molds】

OS-A is an improved ceramic coating that adds silicon to aluminum chromium nitride coating. —————————————————————— 【Features】 ■ Compared to titanium aluminum nitride coating (TiAlN), it offers higher heat resistance and hardness, making it particularly effective in preventing crater wear (adhesion diffusion wear) when machining iron-based materials. ■ It is also ideal for mold components that require heat resistance and high hardness. [Made to order] 【Examples of Applications】 ■ Tools for dry machining (HSS tools) ■ Dry cutting tools for general steel (S50, S45C, FC, SMC, etc.) ■ Gear cutting tools ■ Heat-resistant molds, etc. *For detailed specifications, please refer to the catalog or the official website product information.

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Wear resistance, heat resistance, ultra-multilayer coating 'OS-VII (Seven)'

Wear resistance to crater wear and chipping [molds] [high-speed machining tools] [iron-based processing punches] [general steel tools] with ultra-multilayer coating.

OS-VII (7 seven) is a super multilayer film with aluminum chromium nitride coating. ————————————————————— 【Features】 ■ By using multilayering, it exhibits higher crater wear resistance (adhesion diffusion wear resistance) and chipping resistance. ■ Even after exceeding a cutting length of 500m, the wear amount of OS-VII (7 seven) is less than 5μm. ■ Highly versatile, it is widely used from molds to tools. 【Examples of Applications】 ■ Tools for high-speed cutting ■ Molds such as punches and dies for iron-based and copper-based processing ■ Tools for cutting general steel materials, etc. *For detailed figures, please refer to the catalog or the official website product information.

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