Discharge device Product List and Ranking from 35 Manufacturers, Suppliers and Companies

0299 Resolving the blockage of PET grinding material

Introducing a case of a Brody disk adopted by the person in charge of a resin product manufacturing facility.

This is a case that was consulted by a representative from a resin product manufacturing facility, where the "Blow Disk" was introduced. They had been experiencing clogging issues in the screw discharge hopper for PET crushed material. Hitting the hopper did not help, and they reached out to try this equipment. After providing the material overview and hopper drawings, we offered advice on the installation position and lent them the product. With the air injection and vibration from this equipment, the test results were favorable. They decided to proceed with the installation. 【Overview】 ■ Hopper Size: 1200×1200 ■ Hopper Capacity: 2m3 ■ Discharge: Screw Feeder ■ Material: PET crushed material ■ Material Size: 10mm or smaller ■ Blow Disk Installation Position: 4 units on each of the two inclined surfaces * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

Company：ミナギ
Price：Other

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0343 Residual Measures for Incineration Ash

After installation, the discharge is stable and operates without issues! Introduction of case studies on incineration ash with a large hopper.

I would like to introduce a case involving the incineration ash in a large hopper. "We received an inquiry stating that despite installing standard aeration in the square hopper for sewage sludge incineration ash, some ash remains in the four corners." After discussing the hopper diagram and the current situation, we provided guidance on the arrangement of the blow discs, and they were implemented promptly. After installation, the discharge became stable, and operations began without any issues. 【Overview of Conditions】 ■ Hopper Size: Approximately 100 tons ■ Discharge Outlet: 300□ ■ Material: Sewage Sludge Incineration Ash ■ Material Specific Gravity: Approximately 0.5 ■ Arrangement of Our Equipment: 2 units on each side, totaling 8 units installed *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out through the link below.

Company：ミナギ
Price：Other

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To stabilize the discharge of fluorite.

We have introduced a Brody disk to stabilize the discharge of fluorite!

This is a powder with high fluidity, but due to unstable continuous discharge, we would like to introduce a case where it was used. After providing guidance on the selection and arrangement of the Brody disk model, we received a request to loan this equipment. The test results were deemed favorable, leading to its introduction. 【Case Overview】 ■ Target Material - Name: Fluorspar - Specific Gravity: Approximately 1.2 - Particle Size: Approximately 30μm (average) ■ Hopper - Diameter: Ø800 - Discharge: 200A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0495 Attached to transport container box

The results are very good! Smooth discharge and flow of powder and granules can be expected with this equipment.

We would like to introduce a case that was used at a regular coffee manufacturing facility. When coffee powder was placed in a container tank for coffee beans, we received inquiries about difficulties in discharging the product. After reviewing the target material (coffee powder) and the container drawings, we assisted in selecting the appropriate model of the Brody Disk and planning its layout, which led to its adoption. The results were very favorable, and the user was satisfied. [Case Overview] ■ Background: When repurposing the container, discharge issues occurred (coffee beans → coffee powder) ■ Container Overview ・ Size: 1000×1000 ・ Discharge: 200×200 ・ Inclination: 30° *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0584 Shortening the discharge time from the silo

A total of 24 units can be installed on 4 sides! We can provide suitable implementation proposals that meet the user's requirements.

We would like to introduce a case where "Blow Disk" was implemented to shorten the discharge time from the dust collection silo. The equipment flow is dust collector → silo → jet pack truck, and due to poor dust flow, loading onto the jet pack truck took a long time, which was the objective of this improvement. We installed a total of 24 units, with 1 unit on the bottom tier, 2 units on the middle tier, and 3 units on the top tier, on each of the 4 sides, close to the discharge section. Our company can provide suitable implementation proposals tailored to the user's conditions. 【Condition Overview】 ■ Silo dimensions: approximately 2500×2500 ■ Discharge diameter: 300A ■ Contents: dust collection dust 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disks of this equipment are exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! Our company provides guidance on what should be done. We also have a dedicated controller prepared.

Company：ミナギ
Price：Other

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0640 Resolving the inability to discharge incineration ash (small hopper)

Proposals tailored to the user's conditions based on past experiences! Introducing installation examples of the Brodisk Mini.

We would like to introduce a case where the "Brodisk Mini" was adopted by a recycling-related business. At this location, there was a problem with the inability to discharge incineration ash, so we installed a total of 6 Brodisk Minis in 2 tiers, consisting of 3 units each, to resolve the issue. While some may consider 6 units to be excessive, the Brodisk Mini requires about 1/5 the amount of air compared to the Brodisk, which is why 6 units were deemed necessary based on the materials involved. [Case Overview] ■ Problem Details - Despite having sufficient discharge diameter and a gentle hopper incline, the powder was compacted and could not be discharged. - Hammering had little effect. ■ Solution - Installed 3 Brodisk Minis in 2 tiers, totaling 6 units. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Mixer/agitator
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Recommended regular inspection for the steam condensate discharge device LOTUS Z.

The LOTUS Z delivered in the 1990s has been operating continuously for nearly 30 years. Z Engineering recommends regular inspections.

The "LOTUS・Z" is a compact and lightweight, yet high-capacity steam condensate discharge device. Since the LOTUS・Z delivered in the 1990s has been operating continuously for nearly 30 years, there is a possibility that it may not perform optimally if regular maintenance such as periodic inspections has not been conducted. We recommend regular inspections by our technical sales team. This product is used in various locations, including petroleum distillation towers and petrochemical plants around the world, as well as breweries in Japan, helping to achieve a decarbonized and sustainable society. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ゼットエンジニアリング
Price：Other

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[Case] Automation of defective product discharge + good product repackaging (auto reject)

Automatically supply the next product from the good product stage! Implement defective product replacement as an off-tact operation to maintain continuous line operation.

We would like to introduce a case study of the automation of "automatic rejection of defective products and refilling of good products." In the customer's company, during the image inspection process of the embossed stamping section for electronic components, it was a challenge that the manufacturing line would stop when defective products were detected during in-pocket inspection, leading to decreased production efficiency. After the system was implemented, manual work by operators was reduced, quality control accuracy improved, and the operational rate of the production line increased due to the early elimination of defective products. 【Case Overview】 ■ Challenges - When defective products were detected during in-pocket inspection, the manufacturing line would stop, resulting in decreased production efficiency. - The removal and replacement of defective products were manual tasks, leading to risks of human error and quality concerns. - There was a need for stock of good products, increasing the workload. ■ Results - Manual work by operators was reduced, and quality control accuracy improved. - The early elimination of defective products increased the operational rate of the production line. - The need for good product stock was eliminated, leading to space savings. - Continuous operation of the equipment maximized production efficiency. ■ Size - 4mm × 2mm × 0.5mm *For more details, please feel free to contact us.

Company：セキ技研
Price：Other

Automatic sorting machine
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Grace-TRAP for Semiconductor Clean Environments

Optimize drain discharge in a clean environment to achieve energy savings and improved equipment efficiency.

In the clean environment of semiconductor manufacturing, proper management of the drain generated by compressors is essential. Drain can not only compromise product quality but also lead to equipment corrosion and failure. Particularly in semiconductor manufacturing, which handles fine components, contamination by drain can cause critical issues. Grace-TRAP addresses these problems by optimizing the discharge schedule according to on-site operating conditions. It reduces unnecessary drain discharge and maintains a clean environment. 【Application Scenarios】 - Semiconductor manufacturing plants - Clean rooms - Precision equipment manufacturing 【Benefits of Implementation】 - Maintenance of a clean environment - Improvement in product quality - Extension of equipment lifespan - Reduction in energy costs

Company：日本精器
Price：Other

valve
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Grace-TRAP for the Energy Industry

Optimize drain discharge according to on-site operating conditions. Achieve energy savings and improved equipment efficiency.

In the energy industry, stable operation of equipment is crucial, and proper management of drains is essential for efficient operation and longevity of the equipment. Accumulation of drains can lead to corrosion and performance degradation of the equipment, ultimately resulting in equipment shutdown. Grace-TRAP contributes to stable operation of equipment by optimizing the discharge schedule according to on-site operating conditions and reducing unnecessary drain discharge. 【Usage Scenarios】 - Drain discharge from compressed air equipment such as compressors, air dryers, and tanks - Drain discharge within piping - Energy-related plants 【Benefits of Implementation】 - Reduction of energy costs through optimization of drain discharge - Reduction of maintenance costs by preventing equipment corrosion - Stable operation and longevity of equipment - Improved efficiency of compressors

Company：日本精器
Price：Other

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Quality Maintenance with Grace-TRAP for the Textile Industry

Solve the drain problem that affects the quality of textile products!

In the textile industry, humidity management during the manufacturing process greatly affects product quality. Particularly in dyeing and drying processes, an appropriate humidity environment is essential, and the occurrence of drain can lead to equipment corrosion and moisture adhesion to products, potentially resulting in quality deterioration. Grace-TRAP addresses these issues by optimizing the drain discharge schedule to match on-site operating conditions, supporting the stable production of high-quality products. 【Usage Scenarios】 - Dyeing process - Drying process - Humidification process 【Benefits of Implementation】 - Stabilization of product quality - Extension of equipment lifespan - Improvement of production efficiency

Company：日本精器
Price：Other

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0093 Bridge measures for powdered food ingredients

This is an introduction to examples of bridge measures implemented for powdered food ingredients.

To enhance the discharge effect of "dextrin" used in health foods and confectionery from silos, we have adopted the BroaDisk. Since the installation of the equipment, there have been no occurrences of bridging phenomena or other blockages, allowing for stable discharge. We have installed eight BroaDisks for a 1600φ silo. While it may seem like a somewhat high number, the BroaDisk is low-cost, making it easy to introduce multiple units. This enables even more stable discharge. Additionally, the operation does not activate all eight units simultaneously; instead, they are turned on sequentially at multiple locations, which limits air usage. We have published numerous case studies on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

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0218 Promoting discharge from the bentonite silo

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We have been adopted by an engineering company. According to the customer, there have been several discharge trouble cases with equipment they previously handled using standard aeration, which led to the introduction of this new system. They have given us high praise for the fact that the new equipment operates without any issues thanks to the blow disc. 【Overview】 ■ Material Name: Bentonite ■ Apparent Specific Gravity: 0.7 ■ Particle Diameter: Approximately 10 microns in volume average diameter ■ Silo Diameter: 2500φ 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disc in our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. *Our website features numerous implementation examples, which you can check via the link below.

Company：ミナギ
Price：Other

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0277 Prevention of bridging of carbon black, PE powder, and other mixtures.

Introducing examples of Brody disks adopted by manufacturing plants for compounds and similar products.

This is a case that we received contact about from a manufacturing plant for functional resin compounds. They consulted us because the hopper's slope was gentle, and the flowability of the powder material was poor, making it difficult to discharge smoothly. After installing our equipment, they were able to discharge stably. Even with a gentle hopper slope, the effects of our equipment's features (airation along the inner surface of the hopper) were highly appreciated by the customer. [Overview] ■ Hopper diameter: 600φ ■ Hopper slope: 45° ■ Discharge diameter: 150φ (gate valve) ■ Materials: A mixture of carbon black, PE powder, and others... (quite fine powder) * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations. You can check them from the link below.

Company：ミナギ
Price：Other

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0528 Solving the discharge issues of magnesium oxide-based powder.

Three standard Brodisk (BD-15 type) units were installed in the hopper and testing was conducted.

This is an example of how our equipment resolved issues that could not be solved by the installation of knockers and aeration (socket welding) on the bridge. The installation of the blow disk involves making holes in the hopper wall for attachment. In this case, the customer expressed, "We have tried various methods, so we absolutely do not want to fail this time." Therefore, it was decided to first test with a φ500 hopper that the customer could prepare (with holes drilled, and it was acceptable if it did not work). As a result, the discharge issues were resolved, but after discussions between the customer and our company, we concluded that it would be better to install a total of 8 blow disks of this type in 2 tiers using a φ800 hopper. The customer proceeded with this installation. The control system uses a controller (C-SV4) with 4 built-in solenoid valves to sequentially turn on the air for the 8 blow disks in pairs at 4 locations with a time delay. [Conditions] ■ Hopper diameter: φ800 ■ Discharge diameter: 150A ■ Knockers: 2 electromagnetic (before the introduction of this equipment) ■ Sockets: 4 locations (before the introduction of this equipment) *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0530 Delivery to the manufacturer of quasi-drugs: Brody Disk Mini

Special Brody Disk Mini! Various documents requested by the customer will also be submitted in accordance with the delivery.

We have delivered to the manufacturer of quasi-drugs. This user has already been using the Brodisk (standard specification) and has received positive feedback. This time, they consulted us about adopting the Brodisk for another manufacturing device (quasi-drug production), and we provided them with a special specification product that has a proven track record with pharmaceutical manufacturers. For a φ500 hopper, it is possible to consider installing two Brodisk units instead of the Brodisk Mini, but the user expressed a desire to minimize the amount of air used as much as possible, so we decided to install four Brodisk Mini units. The Brodisk Mini uses about 1/5 the amount of air compared to the Brodisk, meeting the conditions, and the results were satisfactory. [Overview of the hopper for installation] ■ Diameter: φ500 ■ Discharge section: φ150 ■ Discharge device: Special choke valve *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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At the plant of the industrial waste disposal contractor.

Installed 12 Brodisk BD-15S-B units! Introducing a case that solved discharge troubles.

This is a case where a customer who installed our product in a cement silo a few years ago consulted us due to a discharge issue occurring at a different factory, leading to a repeat adoption. For specific layout and control examples, please inquire. Additionally, we can provide reasonable implementation proposals that take into account the contents and various conditions. Although the Brody disk is a simple device, the layout is important, so please feel free to consult us. 【Case Overview】 ■ Target Material: Fly Ash ■ Silo Overview - Diameter φ2000 - Discharge at φ400 in 2 locations * The upper part of the φ400 discharge outlet is vertical on one side and has a steep slope on the opposite side. ■ Installation Quantity: A relatively small number, with 12 units installed. * For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

Vibration motor
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0614 Difficult to discharge tightly inside the container → Resolved

Easily solved at low cost! A case study introducing the standard Brodisk model BD-15S-B.

We received a consultation regarding the transportation of a powder container tank by truck, where the materials inside the tank became compacted due to vibrations during transport, making it impossible to discharge. We installed a total of four BD-15S-B standard blow discs, one on each side. During discharge, we manually turn on the air, but first, we repeat turning on the air 2-3 times for a few seconds while the butterfly valve is closed. After that, we open the butterfly valve and continue aeration, which resolved the issue. 【Conditions】 ■ Container dimensions: 1000×1000 ■ Discharge section: 200A butterfly valve ■ Inclination angle: approximately 55° ■ Target material: mixture of pellets and fine powder 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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Discharge only condensed water without releasing steam! 'Steam Z'

Solving steam management challenges in tire factories! Utilizing steam with minimal leakage and maximizing its use. Contributing to energy conservation and resource savings.

"Want to utilize steam more efficiently," "Want to contribute to carbon dioxide reduction," "Want to minimize maintenance," are essential for those struggling with "steam management" in production sites! Our 'Steam Z' is a steam condensate discharge device that discharges condensate (drain) while minimizing steam loss. It is maintenance-free, reduces labor costs, and contributes to decarbonization. [Case Study of a Major Tire Manufacturer's Factory] Adopted 2800 traps in the main pipe supplying steam to the vulcanizer. Achieved recovery of initial costs within two years. [Features] ■ No need for replacement, reducing management costs ■ Contributes to improved productivity and stable product quality ■ Prevents water hammer ■ 1/5 the weight compared to other products, saving space ■ Initial costs can be recovered in a few years

Company：ゼットエンジニアリング
Price：Other

Heat exchanger
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[Case Study] Handling of Titanium Dioxide, a Difficult-to-Discharge Material

A high-performance machine that combines bridge prevention and quantitative discharge: the "Hopper Vinyl Feeder"!

You were troubled by the discharge of titanium dioxide, a representative powder that causes blockages. Simply implementing cross-linking prevention measures led to irregular feeding of the powder into the lower melting tank. This raised concerns about increased melting time and uneven melting. Aisin Industry proposed the "Hopper Vinyl Feeder (HBF)," which combines bridge prevention measures with quantitative discharge. Our customers were impressed by the flowing titanium dioxide like a waterfall. Additionally, it is more cost-effective and space-saving compared to other cross-linking prevention measures. It has also received positive feedback for its good maintenance and low running costs.

Company：AISHIN INDUSTRIAL CORPORATION
Price：Other

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Universal Chip Discharge Machine "Chip All Carrier"

A chip conveyor with a simple mechanism that is easy to maintain!

The "Chip All Carrier" is a chip conveyor designed to enhance productivity, reduce labor, and save space. Its mechanism allows for easy maintenance due to its simple design, regardless of whether it handles stainless steel, non-ferrous materials, curled chips, or powders. We offer three types of models: one suitable for small automatic lathes, a versatile type, and one specifically targeting strong curled chip discharge, so please choose according to your application. 【Features】 ■ Patented, utility model, and design registered ■ Protrusion length outside the machine is approximately 600mm ■ Almost no cutting oil is carried out ■ Easy maintenance with a simple mechanism ■ Pursuing productivity enhancement, labor saving, and space saving *For more details, please refer to the catalog or feel free to contact us.

Company：パロマエンジニアリング
Price：Other

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[Research Material] Global Market for Smoke Emission Devices

World Market for Smoke Emission Devices: Smoke Emission Devices, Wands & Pencils, Smoke Emission Filters, Others, Hospitals, Outpatient Surgery Centers, Others

This research report (Global Smoke Evacuation Units Market) investigates and analyzes the current state and outlook for the global smoke evacuation device market over the next five years. It includes information on the overview of the global smoke evacuation device market, trends of major companies (sales, selling prices, market share), market size by segment, market size by major regions, and distribution channel analysis, among other details. The market segments by type include smoke evacuation devices, wands & pencils, smoke evacuation filters, and others, while the segments by application focus on hospitals, outpatient surgery centers, and others. The regional segments are divided into North America, the United States, Europe, Asia-Pacific, Japan, China, India, South Korea, Southeast Asia, South America, the Middle East, and Africa to calculate the market size of smoke evacuation devices. It also includes information on the market share of major companies in the smoke evacuation device sector, product and business overviews, and sales performance.

Company：マーケットリサーチセンター
Price：Other

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Discharge device Product List and Ranking from 35 Manufacturers, Suppliers and Companies | IPROS GMS

Discharge device Manufacturer, Suppliers and Company Rankings

Discharge device Product ranking