[Case] Automation of defective product discharge + good product repackaging (auto reject)

Automatically supply the next product from the good product stage! Implement defective product replacement as an off-tact operation to maintain continuous line operation.

We would like to introduce a case study of the automation of "automatic rejection of defective products and refilling of good products." In the customer's company, during the image inspection process of the embossed stamping section for electronic components, it was a challenge that the manufacturing line would stop when defective products were detected during in-pocket inspection, leading to decreased production efficiency. After the system was implemented, manual work by operators was reduced, quality control accuracy improved, and the operational rate of the production line increased due to the early elimination of defective products. 【Case Overview】 ■ Challenges - When defective products were detected during in-pocket inspection, the manufacturing line would stop, resulting in decreased production efficiency. - The removal and replacement of defective products were manual tasks, leading to risks of human error and quality concerns. - There was a need for stock of good products, increasing the workload. ■ Results - Manual work by operators was reduced, and quality control accuracy improved. - The early elimination of defective products increased the operational rate of the production line. - The need for good product stock was eliminated, leading to space savings. - Continuous operation of the equipment maximized production efficiency. ■ Size - 4mm × 2mm × 0.5mm *For more details, please feel free to contact us.

Automatic sorting machine