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Gearbox×広和機工 - List of Manufacturers, Suppliers, Companies and Products

Gearbox Product List

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Paramax reducer

Paramax reducer

A gearbox that allows for optimal selection with a rich variety of sizes and a systematic component configuration.

- Adopted a gear pressure angle of 25° The typical gear pressure angle for general gear reducers is 20°, but the Paramax 9000 series employs a gear shape with a larger tooth root thickness of 25°, enhancing tooth root strength. It is a reducer with a high load capacity and strong resistance to impact loads. - Achieved low noise through appropriate tooth shape correction and increased housing rigidity In the Paramax 9000 series, in addition to appropriate tooth shape correction, a high-rigidity housing was adopted that minimizes deformation of the housing under load, as determined by FEM analysis. This ensures consistently good tooth engagement and achieves low noise levels. - Adopted a new fan and cooling structure The Paramax 9000 series features a newly designed cooling fan and airflow cover, allowing for a significant increase in thermal ratings. It can handle demanding conditions such as continuous operation with ease. - Structure accommodating various installation orientations A housing structure that can accommodate horizontal, vertical, and upright installations has been adopted. This allows for flexible responses to customer needs. *Please specify the installation orientation when placing your order.

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Helical Buddy Box Reducer

Helical Buddy Box Reducer

A gear motor of parallel shaft type that utilizes the features of cycloidal reducers combined with helical gears and takes advantage of a wide range of options.

**Features** 1. Long lifespan and excellent shock resistance By using a cycloidal reducer or planetary gear in the input stage, it offers superior shock resistance compared to parallel axis gears and has a long lifespan. 2. Abundant application products and options Since a cycloidal reducer is used in the input stage, we can provide a wide range of options and application products that the cycloidal reducer offers as an orthogonal axis gear motor, allowing us to accommodate a wide variety of customer applications.

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Ritax reducer

Ritax reducer

A low-noise, high-efficiency orthogonal axis reducer using bevel gears.

**Features** 1. Low Noise & High Efficiency By adopting a high engagement rate helical gear in the input stage, it operates with low noise. Additionally, bevel gears are used in the orthogonal gears to achieve high efficiency. 2. Selectable Mounting Methods The hollow shaft method offers two types of torque arms. The solid shaft method is compatible with both floor and wall mounting. 3. Design Consideration for Oil Leak Prevention in Vertical Mounting Sufficient height is ensured for the air vent to prevent oil leaks.

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Compower planetary gear reducer

Compower planetary gear reducer

A high-torque yet compact radial planetary gear reducer. The overall length has also been significantly shortened.

**Features** 1. Rich Variety of Models By adopting a modular design, we have accommodated many specifications with a minimal number of components. • A wide range of output torque from 0.46 to 736 kN·m and input power from 0.2 to 1200 kW is available in the series. • Gear ratios from 5 to 1400 are supported. • Compatible with foot mounting, flange mounting, and shaft mounting (optional). 2. Drive Unit A motor direct connection type (drive unit) is available in the series. Since the reducer and motor are integrated, the layout of the equipment is simple. Complicated motor alignment and base plate fabrication are unnecessary, which reduces installation labor. 3. High Strength and High Rigidity Planetary Gear Mechanism Multi-stage planetary mechanism: The multi-stage planetary gear system and our unique equal distribution structure optimally distribute the load acting on each gear. It allows for large torque transmission with a slim outer diameter. High pressure angle gears: By adopting a maximum pressure angle of 27°, the bending strength at the tooth root of the gears is significantly improved, resulting in a design that is strong against shock loads.

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Cycloidal reducer for servo motors

Cycloidal reducer for servo motors

A gear head for servo motors of a cycloidal reducer that achieves high strength and high reliability with its unique gear mechanism.

**Features** 1. Tough and Long-lasting The "curved plate," which is the gear of the cycloidal speed reducer, has a unique smooth curve (epitrochoidal parallel curve) unlike conventional involute gears. It also adopts a unique arc tooth shape for the internal gear. The smooth rolling contact without tooth breakage achieves a tough and long-lasting speed reducer with excellent shock resistance. 2. Choice of Mounting Method The speed reducer can be mounted in various ways: foot mounting, with mounting base, or flange mounting. 3. Easy Motor Assembly The adapter is compatible with servo motors from various manufacturers, allowing for easy installation by the customer.

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D series precision control cycloidal reducer with adapter for servo motors

D series precision control cycloidal reducer with adapter for servo motors

A zero backlash gear head that is easy for customers to use.

【Features】 1. Easy-to-install zero-backlash gear head Lost motion specification of 1 minute / Sealed structure with motor adapter (grease-filled) 2. Outstanding compactness Directly connects the servo motor shaft to a single-stage cycloidal mechanism, significantly reducing overall length 3. Excellent cost performance Simple structure with fewer parts due to the single-stage reduction mechanism

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SKK gear motor reducer

SKK gear motor reducer

Supports reduction gears (1/1 to 1/5) and special reduction ratios. Additionally, we can accommodate products that match customer requirements.

【Compact and Lightweight】 In response to the energy-saving era, we have improved quality and functionality while achieving weight reduction. Therefore, the installation area is small, allowing for economical design. 【Quiet and Soft Operating Sound】 Low noise and low vibration measures have been implemented to match the demands of the times. 【High Strength Type】 This is a heavy-duty gear motor that guarantees long life. 【Improved Splash Lubrication Performance】 By adopting a new mechanism, a larger installation angle can be achieved. Additionally, in conjunction with miniaturization, we have reduced the amount of oil. 【Simple Structure】 All conical roller bearings are used, and the structure supports the bearings at both ends of the gear case, allowing for easy disassembly and assembly of the reducer by simply removing the cover.

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Cycloidal reducer

Cycloidal reducer

Over 10 million units sold: Tough & long-lasting cycloidal reducers.

Since the start of production in 1939, the history of Cyclo reducers has been nurtured by the requests, trust, and support of our customers. The heart component of the Cyclo reducer is the "cam plate." Unlike involute gears, it features a unique smooth curve (epitrochoidal parallel curve). Additionally, our internal gears adopt a unique arc tooth profile. This enables smooth rolling contact without tooth loss. It allows for achieving a high reduction ratio with fewer reduction stages, thus enabling both high efficiency and high reduction ratios.

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Bayer continuously variable transmission, Bayer cycloidal variable speed reducer

Bayer continuously variable transmission, Bayer cycloidal variable speed reducer

Over 700,000 units sold provide peace of mind.

- High load capacity The Bayer continuously variable transmission has a unique friction transmission mechanism consisting of many thin friction discs, which provides numerous contact points, resulting in low surface pressure at the contact areas and ample load capacity. - Strong against overload Since the contact areas transmit power in a state close to fluid friction, even when a certain degree of overload is applied, there is no risk of the oil film breaking and resulting in metal-to-metal contact. - Long lifespan The friction discs are made from a special alloy steel with high fatigue strength and excellent wear resistance, and the mechanism ensures that an oil film is always maintained between the contact surfaces, resulting in minimal wear of the friction discs and outstanding durability. - High efficiency Optimal design of the pressing force and shape of the friction contact areas allows for high-efficiency operation.

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Bevel Buddy Box Gear Reducer Series 4

Bevel Buddy Box Gear Reducer Series 4

A cycloidal reducer is used in the input stage, and bevel gears are adopted in the output stage. This is an orthogonal axis gear motor that utilizes the features and abundant options of the cycloidal reducer.

【Features】 1. Compact yet high radial load capacity Achieved a compact size compared to gear motors of the same class with orthogonal axes. Additionally, the use of an FCD gear case has significantly increased the allowable radial load. 2. Long lifespan and excellent shock resistance By using a cycloidal reducer or planetary gears in the input stage, it offers superior shock resistance compared to parallel axis gears, resulting in a long lifespan. 3. Improved lubrication maintenance By unifying the lubrication method that previously separated grease and lubricating oil for the input and output stages, maintenance has become easier. 4. Abundant application products and options Since a cycloidal reducer is used in the input stage, we can provide a wide range of options and application products associated with cycloidal reducers as an orthogonal axis gear motor, accommodating a broad spectrum of customer needs.

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Bevel Buddy Box Reducer Series 5

Bevel Buddy Box Reducer Series 5

A compact type of hollow shaft dedicated orthogonal shaft gear motor that utilizes the features of a cycloidal reducer, with a cycloidal reducer at the input stage and bevel gears at the output stage.

**Features** 1. Lightweight and Compact The case design specialized for hollow shaft has achieved weight reduction. (Compared to our company, 76% lighter than a 0.4kW motor equivalent to frame number 5A115) Additionally, it has realized a more compact size than typical gear motors of the same class. 2. Long Lifespan and Excellent Shock Resistance By using a cycloidal reducer or planetary gears in the input stage, it offers superior shock resistance compared to parallel shaft gears and has a long lifespan. 3. Improved Lubrication Maintenance The lubrication method, which previously separated grease and lubricating oil for the input and output stages, has been unified. This makes it easier to prepare lubricating oil. 4. Abundant Application Products and Options Since a cycloidal reducer is used in the input stage, we can provide a wide range of options and application products that the cycloidal reducer offers as an orthogonal shaft gear motor, allowing us to accommodate a variety of customer applications.

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Bevel Buddy Box Reducer H Series

Bevel Buddy Box Reducer H Series

A compact right-angle gear motor with a low reduction ratio and hollow shaft enables high-speed operation at a motor speed of 3600 r/min.

【Features】 1. High-efficiency reduction mechanism with bevel gears and helical gears Designed specifically for low reduction ratios, it achieves high efficiency. 2. Compact case dedicated to hollow shafts The case is designed for hollow shafts, making it more compact than general-purpose gear motors. 3. Capable of high-speed operation at motor speeds of 3600 r/min It can be driven at double speed (120Hz). 4. Long-life grease lubrication The installation direction is flexible, reducing maintenance effort compared to oil lubrication.

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Head Con Warm Reduction Gear

Head Con Warm Reduction Gear

A high-performance worm reducer that achieves high efficiency and high strength using a unique double-contact theory. Awarded the "Japan Society of Mechanical Engineers Award" in 1981.

**Features** 1. High load capacity The worm gear has a large load capacity as all teeth of the worm screw are effectively engaged due to the cylindrical worm design. Additionally, the wide engagement on the wheel tooth surface increases the load capacity. 2. High efficiency The angle between the contact line and the sliding direction (slip angle) is large, making it easy to form a lubricating oil film on the tooth surface. Furthermore, the low coefficient of friction during engagement contributes to high efficiency. 3. Long lifespan The worm is made from high-quality Cr-Mo steel with carburized hardening, while the wheel is made from a special phosphor bronze casting that excels in strength, wear resistance, and anti-seizing properties, resulting in a long-lasting worm gear. 4. Quiet operation and minimal rotational variation With a high number of simultaneously engaged teeth, excellent tooth shape accuracy, and careful processing to avoid shock engagement, the operation is quiet and exhibits minimal rotational variation. 5. Compact and lightweight Despite a high rated value and load capacity, it is extremely compact.

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Hyponic reducer

Hyponic reducer

It is a wide variation orthogonal axis gear motor ranging from 15W to 11kW.

- High Efficiency The hypoid gears used in high-efficiency hypoid reducers have much lower sliding compared to worm gears, resulting in significantly higher efficiency. - Tough & Long Life The gears are made of chromium-molybdenum steel and undergo carburizing and quenching. - Low Noise Due to a higher engagement ratio than bevel gears, they can transmit rotation quietly and smoothly. - Lightweight and Compact The shaft and hypoid pinion are integrated, and an aluminum alloy casing is used (except for some models). - SF (Service Factor) Compatible If a larger SF is desired, the reducer frame size can be increased by one size without increasing the motor capacity (for hollow shaft types). - Wide Variation A lineup ranging from 15W to 11kW is available. Intermediate capacities of 0.25kW, 0.55kW, 1.1kW, and 3.0kW are also standard. You can select the optimal motor capacity.

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