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"Welding jig design and manufacturing service" Comprehensive support from design to production!

Custom-made jigs that support the efficiency and quality of welding operations. We offer a comprehensive system from conceptual design to processing and verification!

■ Service Overview At Riverhead Metal Processing, we design and manufacture welding jigs that minimize warping, misalignment, and variations in precision. We can provide a comprehensive service from conceptual design using 3D CAD to parts processing, assembly, on-site trials, and dimensional verification through 3D measurement. We incorporate usability, strength, durability, and adjustment mechanisms tailored to the actual welding site into our designs. ■ Differentiation Points - Site-responsive design: Collaboration with operators for verification, including provisional fitting and modification proposals. - Warping suppression design: Structures that consider welding distortion, with jigs designed to absorb misalignment. - Integrated system: In-house completion from concept to 3D design, manufacturing, and verification. - 3D measurement: Guaranteed finish quality and the ability to create drawings. If you are struggling with the efficiency and precision stability of welding operations, please feel free to consult us. We will support you from the conceptual stage, regardless of whether you have drawings.

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  • Processing Jig
  • Inspection fixture
  • Assembly Jig

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Custom Jig Design and Manufacturing Examples

We have examples such as prototype molds for progressive stamping and current testing jigs for lithium-ion batteries (cylindrical batteries)!

We would like to introduce product examples centered around the prototype development jigs designed and manufactured by our company. On our website "Prototype Development Jig Design and Manufacturing.com," we design and develop specialized jigs used by the design and development departments for manufacturing prototype devices. Additionally, on our company website, we provide simple explanations categorized by "product classification," "manufacturing targets," "industry," "size," etc., for welding jigs for automotive suspension parts and jigs used in the manufacturing of lithium-ion batteries. [Case Overview] ■ Welding Jigs ■ Dimensional Measurement Jigs ■ Evaluation Jigs / Inspection Jigs ■ Fixture Jigs / Assembly Jigs ■ Processing Jigs ■ Others *For more details, please download the PDF or feel free to contact us.

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  • Inspection fixture
  • Assembly Jig
  • Processing Jig

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VA/VE Proposal Examples <Cost Reduction and Improved Workability>

Adopt off-the-shelf parts as much as possible to reduce costs! Actively use resin to improve workability.

We would like to introduce examples of VA/VE proposals regarding cost reduction and improvement of workability. In the manufacturing of machine parts, we provide appropriate drawing instructions for R/C surfaces and implement designs using standard parts for color components in jig design. Even in the production of custom jigs, we adopt off-the-shelf components as much as possible to reduce costs. Additionally, in the fabrication of jigs, we actively use resin to enhance workability, and to improve assembly efficiency, we design with standardized fastening components. 【Overview of Examples】 <Cost Reduction> ■ In machine parts manufacturing, appropriate drawing instructions for R/C surfaces ■ In jig design, we use standard parts for color components ■ Even in the production of custom jigs, we adopt off-the-shelf components as much as possible to reduce costs <Improvement of Workability> ■ In jig fabrication, we actively use resin to enhance workability ■ The base plates of jigs are made lightweight by using aluminum-based materials *For more details, please download the PDF or feel free to contact us.

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  • Contract manufacturing
  • Mechanical Design
  • Processing Contract

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[Proposal Example] Actively adopt resin to improve workability.

We will also introduce the benefits of replacing the parts that come into contact with the work with resin!

We would like to introduce our examples of VA/VE proposals. Since jigs that can scratch parts are not preferred, when considering the workability of jigs, the key point is how to manufacture jigs that do not damage the workpiece. In our company, we recommend replacing the parts of the jig that come into contact with the workpiece with resin. This makes it difficult to scratch the workpiece and provides excellent processability, allowing for greater design flexibility. [Case Overview] ■ Purpose: Manufacturing jigs that do not scratch the workpiece ■ Proposal: Replace the parts that contact the workpiece with resin *For more details, please download the PDF or feel free to contact us.

  • jig

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Reasons for Selection: Consistent procurement of resin and canned products is possible.

We confidently offer jigs that have advantages in functionality, quality, and cost!

Our company not only considers the functionality of jigs in procurement but also takes cost into account when providing products. For items such as fabricated sheet metal products, resin products, and dial gauges that cannot be processed in-house, we use procured goods. By avoiding custom-made products for parts that do not affect product specifications and using standard products in design and manufacturing, we can stabilize quality and reduce costs. [Procured Items] ■ Welding jigs ■ Springs, etc. ■ Dial gauges ■ Bakelite *For more details, please download the PDF or feel free to contact us.

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  • jig

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