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Lubricants×スガイケミー - List of Manufacturers, Suppliers, Companies and Products

Lubricants Product List

16～23 item / All 23 items

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[BiRAL Problem Solving Case] Grinding Machine (Dry Grinding Wheel)

[BiRAL Problem Solving Case] Grinding Machine (Dry Grinding Wheel)

High-efficiency grinding and improved precision. Even with increased processing speed, machining accuracy does not decrease.

Issues: At company T, a mold manufacturer, there was a problem where increasing the processing speed during dry grinding with an optical surface grinder led to a decrease in processing accuracy. Solution: Apply Bilar T&D to the grinding wheel before starting work. 1. The finish becomes cleaner, and the accuracy of the finished surface improves. 2. Even when increasing the processing speed, the processing accuracy does not decrease. 3. There is no wear or clogging of the grinding wheel, extending its lifespan. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Press Processing

[BiRAL Problem Solving Case] Press Processing

Improvement of precision in SUS drawing processing and prevention of scratches. Achieving both scratch and galling prevention while maintaining tolerances.

Issues: At Company D in Hiroshima, SUS316 0.4t sheets are processed by deep drawing using a press mold. The required precision is a tolerance of ±0.05. To reduce variability, increasing the clamping force made it impossible to use general-purpose oil, leading to problems such as scratches and galling on the products. Solution: By applying Bilal T&D at a ratio of once every ten applications, both the prevention of scratches and galling and the maintenance of tolerance were achieved. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Miniature Bearings

[BiRAL Problem Solving Case] Miniature Bearings

Lubrication of the high-speed rotating part of the cassette tape manufacturing line.

Issues: At Company F in the Kanto region, multiple ball bearings are rotating at high speed during the tape winding process. To maintain the proper rotation and prevent tape damage, it was necessary to frequently lubricate the spindle oil, clean the bearings once a week, and replace them every month. Solution: Bilar T&D has excellent lubrication and extreme pressure properties, allowing for maintenance with just one lubrication per day, thus improving the frequency of maintenance (bearing replacement improved to every three months). Durability tests extended the lifespan to 750 hours. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Vacuum Dryer

[BiRAL Problem Solving Case] Vacuum Dryer

Lubrication at high temperatures and in a vacuum. No volatilization in a vacuum, excellent adhesiveness and extreme pressure properties.

Issues: At Company T in the Kansai region, stirring is performed within the vacuum system to promote evaporation in the vacuum dryer; however, the lubricant used in the ball joint for power transmission has been evaporating, leading to frequent joint failures. The conditions within the system were harsh, with temperatures ranging from 70 to 100°C and vacuum levels of 10^-3 to 10^-5 TORR. Solution: Bilar VG-HT does not evaporate in a vacuum, and it excels in stickiness and extreme pressure properties, preventing joint failures caused by lubricant evaporation. For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Small Helicopter

[BiRAL Problem Solving Case] Small Helicopter

Prevention of heating device troubles. Excellent heat resistance and lubricity.

Issues: The heating system of the Hughes 500 helicopter mixes 270°C hot air generated by the turbine engine with outside air. Due to the high temperature, the mixing valve frequently failed due to wear and seizure. Solution: The Bilal VG-HT is excellent in heat resistance and lubrication, solving the problem by requiring lubrication every 25 flight hours. Additionally, lubricating the rotating parts of the main rotor allowed for an extension of the lubrication interval. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Conveyor Line

[BiRAL Problem Solving Case] Conveyor Line

Protects products from oil drips. Excellent lubricity and adhesiveness.

Issues: Company N in Hiroshima was using a conveyor line for product transportation, but if they neglected to supply lubricant, the hangers would sway and products would fall. Additionally, using a general-purpose lubricant led to oil dripping and contaminating the products. Solution: The Bilal VG-HT (5-liter type) has excellent lubricating and adhesive properties. By using an automatic lubrication device (Magic Cut) to supply lubricant to the transport chain every four months and applying it with a brush to the connection points of the hangers, the issues were resolved. For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Gearbox

[BiRAL Problem Solving Case] Gearbox

Extended the refueling interval by four times. Since it's a spray, it also excels in ease of refueling.

Issues: Company S was using open bevel gears in their stirring devices and operating continuously. To prevent wear, contact damage, and pitching due to oil film breakage, it was necessary to lubricate with high-viscosity gear oil twice a day. The complexity of lubrication and the scattering of oil in the surrounding area were problematic. Solution: Vilar VG removes the old oil from the gears and creates a non-splashing, adhesive lubrication film, allowing lubrication of the open bevel gears with oiling every two days. Being a spray, it also excels in ease of lubrication. For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Vacuum Dryer

[BiRAL Problem Solving Case] Vacuum Dryer

Lubrication at high temperatures and in a vacuum. No volatility in a vacuum, excellent adhesion and extreme pressure properties.

Issues: At Company T in the Kansai region, stirring is conducted in the vacuum system to promote evaporation within the vacuum dryer. However, the lubricant used in the ball joint for power transmission has been volatilizing, leading to frequent joint failures. The conditions within the system were harsh, with temperatures ranging from 70 to 100°C and vacuum levels of 10^-3 to 10^-5 TORR. Solution: Bilar VG-HT does not volatilize in a vacuum and has excellent adhesiveness and extreme pressure properties, preventing joint failures caused by lubricant volatilization. For more details, please download the catalog or contact us.

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