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Lubricants×スガイケミー - List of Manufacturers, Suppliers, Companies and Products

Lubricants Product List

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Industrial lubricant, special lubricant for outdoor equipment "BIRAL OGW"

Excellent rust prevention effect and water repellency, suitable for use both at sea and on land.

It has remarkable rust resistance and can withstand any impact load. It is an adhesive lubricant that is ideal for large diameter gear surfaces, wire ropes, and machinery and facilities at sea, as well as ski lifts on land.

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Special lubricant for precision sliding "BIRAL P-9T"

Most of the oil used will evaporate, so it can be used for lubrication in processes that dislike oil residue.

It is a lubricant for wear, abrasion prevention, and precision sliding. Moreover, 85% evaporates in 2 hours, reducing the oil content.

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Comprehensive Catalog of Various Lubricants [For Solving Lubrication Problems Requiring Heat Resistance!]

Comprehensive catalog of lubricants. Featuring a wide range of items from high-concentration lubricating oils to fluorine-based dry lubricants! Especially for solving lubrication problems that require heat resistance!

This is an introduction to various lubricants. We offer high-quality products tailored to your needs, ranging from high-concentration lubricating oils that prevent wear on sliding surfaces and prevent seizure, to fluorine dry lubricants with special binders that provide a long-lasting fluorine coating on metal surfaces. By downloading the catalog, you can view the "Sample Request Sheet." If you fill it out and return it by fax, we will send you a sample for free. For sample requests online, please access our company website. You can search for Sugai Chemie.

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Case Studies on Problem Solving: Norwegian-Born Special Lubricant 'Bilar'

Leave the problems that conventional lubricants couldn't solve to Bilar lubricants!

"Biraru" delivers a wide range of products that accurately respond to the demands of our customers' sites, with the motto of appropriate materials, appropriate oils, and appropriate amounts. For problems that traditional lubricants could not solve, trust Biraru lubricants. We will resolve all your concerns and issues on-site at once. Please feel free to consult us for more details. By downloading the catalog, you can view the "Sample Request Sheet." If you fill it out and return it via fax, we will give you a sample for free.

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[BiRAL Problem Solving Case] Water Flow Testing Machine

Oil does not flow (mix) in water.

Issues: At a shipyard in the Chugoku region of Japan, various experiments on the hull were conducted using a water flow testing machine that transfers cylindrical specimens. The oil seal parts of the testing machine were coated with general-purpose oil and grease, but there were frequent issues where oil seeped into the water flow, disrupting the experiments. Solution: Bilar MPG grease has low solubility in water, which resolved the experimental troubles caused by oil seepage during use. For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Small Motor

Simplification of motor bearings

Issues: At Company O in Tohoku, the bearing for small motors was changed from pairing to a leaf spring with the aim of streamlining the number of parts and processes. However, in durability tests, it did not reach the standard (500 hours at high temperatures) after 250 hours, which became a problem. Solution: Bilar N-720 has excellent adhesion and extreme pressure properties, allowing durability to be extended to 750 hours in durability tests. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Molding Machine (Rubber Mold)

Prevention of defects in silicone rubber molding through guide eccentricity.

Issues: At Company P in Gunma, a slight wear on the guide and bush of the mold used to shape the TV remote control switch caused a deviation of 1/1000 in precision, leading to product defects. Additionally, the sampling inspection for defect checks was time-consuming. Solution: By spraying Bilal T&D on the pins and bushes, we achieved prevention of wear. This also streamlined the product sampling inspection process. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Precision Resin Molds

Eliminates pin wear without dirtying the product. Excellent in permeability and extreme pressure properties.

Issues: In precision molds, it is common to address wear prevention of bushes and pins through metal surface treatment for hardness enhancement and regular parts replacement, which leads to increased costs and downtime. Additionally, increasing hardness requires more suitable lubricants, but using molybdenum can cause contamination of the products. Solution: Bilar T&D offers excellent penetration and extreme pressure properties, capable of withstanding high temperatures and heavy loads during molding, thereby reducing wear on bushes and pins and lowering costs. Moreover, as it uses extreme pressure agents for lubrication, it does not contaminate products unlike oil-based lubricants. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Vertical Angular Mold

Lubrication of high-temperature, precision moving parts.

Issues: Molding of phenolic resin (thermosetting resin) is performed at 180 to 200°C, but conventional lubricants cause oil evaporation and residue generation, making it impossible for molds that require precise sliding to operate. This necessitated frequent disassembly and maintenance. Solution: By using Bilal T&D, the amount used was reduced to one-fifth compared to conventional lubricants. Additionally, there was no residue generation, which reduced the frequency of maintenance. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Tap Installation

Tapping into stainless steel. It adheres well to the surface of stainless steel and has excellent extreme pressure properties.

Issues: Stainless steel is harder than regular steel materials, making it difficult to process, especially for tapping and boring, which are said to be challenging. Its oil-repellent properties lead to problems such as tool breakage and chipping. Solution: Bilar VG adheres well to the surface of stainless steel and has excellent extreme pressure properties, allowing even those with little experience to work smoothly without issues. For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Assembly Jig

Resolution of lubrication issues that could not be anticipated during the design phase. Prevention of pin and bushing wear.

Issues: At Company A, the clamp hinge receptacle of the welding robot uses a bush with a pin material of SCM-4, while the housing side has a different bush material, leading to frequent galling issues in the housing. Solution: Bilar VG excels in penetrability and extreme pressure properties, forming an outstanding lubricating film in minute gaps, which prevented galling between the pin and bush. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Parts Feeder

The automatic supply device operates smoothly. Compared to dry lubricants, it is less likely to experience film breakage.

Issues: At Company Y in Osaka, a dry lubricant (fluororesin) was applied to the parts feeder for better sliding and smooth supply of components. However, the thin film of fluororesin quickly led to film breakage, resulting in uneven alignment of the parts, which was problematic. Solution: Bilar DL creates a robust fluororesin coating that is less prone to film breakage compared to previous dry lubricants, enabling stable supply of components. For more details, please download the catalog or contact us.

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Precision sliding spray lubricant 'T&D' *Samples and case studies available.

[Sample Problem-Solving Case Collection Available] Long-lasting effects! Extended component lifespan with fewer maintenance occurrences! Cost reduction benefits as well.

【First 20 people! Free lubricant sample giveaway】 The 'BiRAL T&D' by Bilal Corporation is a precision sliding lubricant designed to prevent wear, seizure, and galling on guide and sliding surfaces of machine tools and industrial machinery that require high precision. It features excellent lubrication effects maintained over a long period due to the adsorption molecular film (oil-based) and the metal protective film it generates, which prevent wear and seizure. It extends the lifespan of parts with fewer maintenance intervals and contributes to cost reduction. 【Features】 ■ A special lubricant with a low-viscosity oil base and a high concentration of extreme pressure additives ■ Usable at temperatures from -40°C to 200°C ■ Forms an ultra-thin metal protective film of less than 1μ on sliding surfaces that withstands high loads and temperatures ■ Spray application allows penetration into even the smallest gaps ■ Can be sprayed even when upside down *For more details, please contact us or refer to the catalog.

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  • Mold Design
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[BiRAL Problem Solving Case] Bearings

Prevention of squeaking noise from resin bearings

Issues: Company N in Chiba produces various types of bearings (for parking lots, medical use, and household use). To ensure proper lubrication, self-lubricating resins (nylon, fluorine) were used for the iron slide bearings, but issues arose with squeaking noises due to friction resistance and friction caused by rust. Solutions: For parking lot bearings under load, we used Bilal N-720 grease, which excels in adhesiveness and extreme pressure properties. For medical and household use, we employed Bilal VG, which is excellent in permeability and lubrication. Each issue was resolved. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Machining Center (Milling Machine)

Prevention of taper shank galling. Also prevents rust caused by fine scratches.

Issues: At Company A in Shizuoka, when heavy cutting is performed on a milling machine, specific wavelength vibrations can occur depending on the processing conditions, which may cause the tapered part of the attachment to seize. This leads to a decrease in processing accuracy, emergency stops of the machining center, and damage to cutting tools. Solution: Bilar T&D covers the spindle and the precise gap of the tapered part with low viscosity, creating an extreme pressure film on the metal surface to protect the tapered part and prevent seizing. It also prevents rust caused by fine scratches. ● For more details, please download the catalog or contact us.

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