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MILL×オーエスジー株式会社グループ - List of Manufacturers, Suppliers, Companies and Products

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To improve the quality and precision of NC machining! What are the key points for resolving machining step differences?

To improve the quality and precision of NC machining! What are the key points for resolving machining step differences?

What are the key points for solving the 'processing step' that is likely to occur in product finishing? We are currently offering materials such as "Case Studies on Troubleshooting in Mold Processing"!

In finishing processes, if there are many leftover steps and a large number of tools are used, thermal displacement of each axis and the main spindle of the machine can easily cause "machining steps" on the finished surface. Therefore, to reduce or eliminate machining steps, it is essential to minimize the types and number of tools used during the finishing process. 【Five Important Points in Finishing Processes】 ◇ Tool Selection 1. Use tools with good cutting performance and edge accuracy (no variation in R accuracy or outer diameter). 2. Use tools with low deflection and high rigidity (use a pencil neck when the protrusion is long). 3. Use tools with coatings suitable for the work material (especially for soft steel). ◇ Machining Methods and Cutting Conditions 1. Ensure that roughing before finishing does not leave any material in corners or recesses. 2. In semi-finishing, process the entire area to a uniform finishing allowance (do not leave large bumps). 3. In finishing, avoid high-speed rotation to minimize the expansion and contraction of the machine spindle. 4. Use cutting fluid to improve chip removal and lubrication of the cutting edge. For more details, please refer to the PDF document. If you have any questions, please feel free to contact us.

  • Plastic Mould
  • Resin mold
  • Press Dies

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Improving the quality of molds and similar items! Five important points for finishing processes *Materials provided.

Improving the quality of molds and similar items! Five important points for finishing processes *Materials provided.

Training CAM operators and skill enhancement! What are the five key points for successfully performing long hours of finishing work?

In the finishing of product surfaces and design surfaces of mold parts, a high number of processes can easily lead to "machining steps." Therefore, to achieve a good finish, it is necessary to perform finishing operations with as few tools as possible. As a result, the initial finishing process that shapes the entire form often involves using a small-diameter tool for extended periods. 【 Five Important Points for Finishing Operations 】 ◇ Regarding Tool Selection 1. Precision of Ball End Mill Tip... Stable R precision over 180° 2. Tool Rigidity... Use a strong pencil neck when the protrusion is long 3. Coating Characteristics... Important to suppress chip welding and ensure lubrication ◇ Regarding Machining Methods and Cutting Conditions 4. Semi-finishing... Do not leave large bumps or excess material after roughing 5. Cutting Conditions... Set the rotation speed low to avoid sudden changes For more details, please refer to the PDF document. If you have any questions, please feel free to contact us.

  • Plastic Mould
  • Resin mold
  • Press Dies

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Significant time reduction in ceramics processing with '6C x OSG'

Significant time reduction in ceramics processing with '6C x OSG'

New Common Sense in Ceramic Processing - From Grinding to Cutting

Until 12/6, we are adding a 10mm neck length type to the Radius End Mill PCD-MRM! Machining ceramics is challenging, and we have no choice but to rely on grinding processes using electroplated tools and grinding wheels. As a result, there is a long processing time, which leaves the issue of low productivity. The "6C x OSG" (Six C OSG) focuses on machining hard and brittle materials, achieving high cutting depths and feed rates that are impossible with conventional grinding processes, significantly reducing processing time. Additionally, the surface quality is remarkably improved compared to machining with electroplated tools, so please give it a try. <Applicable Materials> Hard and brittle materials, cemented carbide Cemented carbide, ceramics (before and after sintering), single crystal silicon, quartz glass, etc. <Product Lineup> We offer four types of long-lasting solid PCD tools for hard and brittle material machining: - Radius End Mill "PCD-MRM" - Chamfering End Mill "PCD-MCM" - Thread Mill "PCD-MTM" - Drill "PCD-MXD" <For More Information> Please check the following related link https://www.6cxosg.com/view/page/001.html (Introduction site for 6C x OSG).

  • End Mills

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Processing time reduced by up to 50%! Cutting tool for machining hard and brittle materials '6C x OSG'

Processing time reduced by up to 50%! Cutting tool for machining hard and brittle materials '6C x OSG'

Significantly reduce processing costs for brittle materials. A proposal for new processing methods different from conventional grinding and electrical discharge machining.

Until 12/6, we are adding a 10mm neck length type to the Radius End Mill PCD-MRM! Hard and brittle materials such as cemented carbide, ceramics, and quartz glass are difficult to process, and grinding or electrical discharge machining is commonly used. However, these methods have long processing times and do not improve productivity. '6C x OSG' is a cutting tool that contributes to reducing processing time and costs for hard and brittle materials and cemented carbide. We propose a new processing standard for customers who do not want to compromise on processing quality or productivity. <Applicable materials> Hard and brittle materials, cemented carbide Cemented carbide, ceramics (before and after sintering), single crystal Si, quartz glass, etc. <Product lineup> We offer four types of long-lasting solid PCD tools for hard and brittle material processing: - Radius End Mill 'PCD-MRM' - Chamfer End Mill 'PCD-MCM' - Thread Mill 'PCD-MTM' - Drill 'PCD-MXD' <For more information> Please check the following related link: https://www.6cxosg.com/view/page/001.html (Introduction site for 6C x OSG).

  • End Mills

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High-efficiency processing of superhard alloys: "6C x OSG"

High-efficiency processing of superhard alloys: "6C x OSG"

New Norms in Superhard Alloy Processing - From Grinding and Discharge to Cutting

~12/6, adding a 10mm neck length type to the Radius End Mill PCD-MRM!~ Traditionally, cemented carbide has been processed through grinding and electrical discharge machining. However, the processing time is long and productivity has not improved, leading to an increase in direct engraving processing with coated carbide end mills recently. The "6C x OSG" (Six C OSG), focused on cutting hard and brittle materials, achieves high-efficiency processing that surpasses traditional grinding and electrical discharge machining, as well as coated carbide end mills, resulting in time savings. <Applicable materials> Hard and brittle materials, cemented carbide Cemented carbide, ceramics (before and after sintering), single crystal Si, quartz glass, etc. <Product lineup> Four types of long-lasting solid PCD tools for hard and brittle material processing: - Radius End Mill "PCD-MRM" - Chamfering End Mill "PCD-MCM" - Thread Mill "PCD-MTM" - Drill "PCD-MXD" <Detailed information> Please check the following related link https://www.6cxosg.com/view/page/001.html (introduction site for 6C x OSG).

  • End Mills

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Learn in detail with one book! From the basics to applications of diamond coating.

Learn in detail with one book! From the basics to applications of diamond coating.

Information on the principles of diamond coating, the range of production, and recommended film thickness is included! Cutting examples are also introduced.

We are currently offering materials that allow you to learn about diamond coating from the basics to advanced applications. These materials include explanations with diagrams and illustrations on topics such as the classification of diamond tools, the characteristic values of diamond coatings, suitable work materials for diamond coatings, and the principles of diamond coating, making it easy to understand. We also introduce various cutting examples, so please make use of them. 【Contents (partial)】 ■ Classification of diamond tools ■ Physical properties of diamond ■ Characteristic values of diamond coatings ■ Suitable work materials for diamond coatings ■ Suitable work materials for diamond coatings ■ Principles of diamond coating *For more details, please refer to the PDF materials or feel free to contact us.

  • Coating Agent

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