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Molding×フジカ工業 - List of Manufacturers, Suppliers, Companies and Products

Molding Product List

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Soft polyurethane foam molding

Soft polyurethane foam molding

This is a method of foaming soft polyurethane within a mold. In polyurethane molding, the parts that touch the mold form a skin layer like a skin.

It is a method of foaming and molding within a mold. The hardness, presence or absence of a skin, coloring, and surface patterns can all be controlled freely. For small quantities, it may also be possible to prototype and create using a resin mold. Although meetings may take time, the finished product should be one of high quality and satisfaction.

  • Other polymer materials

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Polypropylene machine parts injection molding

Polypropylene machine parts injection molding

It is used for machine parts in food and medical devices made of hygienic resin. For mass production, injection molding can manufacture machine parts more efficiently and at a lower cost than machining.

PP is a lightweight resin with a low specific gravity. It complies with the Food Sanitation Act and has good moldability, so various items are made from this PP. Please feel free to consult us about anything from large to small items.

  • roller

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NBR80° Cap Compression Molding

NBR80° Cap Compression Molding

NBR80° has a slightly higher hardness than general hardness and is produced through compression molding. Since machining is difficult, a molding method with good mass production capability was adopted.

Nitrile rubber with a hardness of 80 has oil resistance and good moldability. To increase production efficiency, we are increasing the number of cavities in the molds and reducing costs. For smaller quantities, machining is also one of the options.

  • Rubber

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NBR95° Ball Transfer Molding

NBR95° Ball Transfer Molding

NBR95° has a higher hardness and is produced through transfer molding. Due to its spherical shape, it has been formed by press molding to improve material circulation.

Nitrile rubber with a hardness of 95 is not commonly handled, but it can be manufactured. The shape of the ball is surprisingly difficult, and the precision of the mold becomes important. It is used for the rubber tip of percussion instrument sticks.

  • Rubber

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Acrylic dome free-blow molding

Acrylic dome free-blow molding

It is made by inflating acrylic sheet material using free-blow molding. With free-blow molding, there is no mold contact, allowing for high transparency to be maintained.

The dome is shaped from highly transparent acrylic sheets. It was adopted because it has a good finish without mold contact compared to vacuum forming. However, since it is inflated freely, achieving precise accuracy becomes difficult.

  • Other optical parts

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CR40° Grommet Compression Molding

CR40° Grommet Compression Molding

Since CR40° does not have block material, it will be produced using compression molding. Shapes that are difficult to achieve with machining may be possible to produce with compression molding.

The 40° grade of neoprene rubber is synthesized from the material mixing. Compression molding requires the use of molds. In mass production, the product unit cost can be reduced through efficient mold forming.

  • Electrical equipment parts

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HDPE (High-Density Polyethylene) Molding

HDPE (High-Density Polyethylene) Molding

HDPE is called high-density polyethylene and is distinguished from LDPE, low-density polyethylene. We will make proposals utilizing our company's know-how.

High-density polyethylene is also known as rigid polyethylene. It is a material that is rigid, impact-resistant, cold-resistant, water-resistant, and chemical-resistant, and it is inexpensive. Injection molding has good production efficiency and is suitable for mass production.

  • Water treatment equipment

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HDPE base filter injection molding

HDPE base filter injection molding

High-density polyethylene is widely used as an injection molding material. The base filter has many small holes and is manufactured through injection molding.

It is also called high-density, rigid polyethylene, which is a material that is rigid, impact-resistant, cold-resistant, water-resistant, and chemical-resistant, and is inexpensive. It serves as the base for the filter part of the filtration device. You can also rely on us for the non-woven fabric or sponge filters that will be layered on top.

  • Other water treatment equipment

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Soft polyurethane mold forming mock-up

Soft polyurethane mold forming mock-up

Soft polyurethane does not wear out, allowing it to be used as a mock-up for a long time. We also produce many mock-ups and leisure goods through foam molding.

We will create molds of any shape and carry out the molding process. You can choose the hardness, whether or not there is a skin, coloring, and skin patterns. This is a familiar molding process, even for soft toy balls. We are open to consultations regarding mold making from actual items.

  • others

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PP roller thick-walled molding

PP roller thick-walled molding

It is a thick meat formation, but managing shrinkage due to contraction becomes very difficult. Since we cannot allow distortion, we have implemented measures based on our unique know-how.

PP is one of the lightest plastics in terms of specific gravity, excels in thermoplasticity, and is a good material for molding and recycling. It is suitable for food sanitation laws and can also be used for applications that involve embedding in the human body. It has a good glossy appearance and is resistant to scratches. It also has excellent chemical resistance and water resistance, making it widely used in various fields such as Tupperware, washing machine drums, ventilation fans, battery cases, and syringes.

  • roller

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Polyurethane foam integral skin molded forming

Polyurethane foam integral skin molded forming

There is an integral skin material that forms a strong surface layer on polyurethane foam. It is produced using mold molding, where the polyurethane is foamed inside a mold.

Integral skin differs from regular polyurethane by forming a thick membrane, which is expected to enhance weather resistance and durability. It is also possible to control the color, hardness, and surface patterns. It is necessary to create molds or resin molds from a master model or by using 3D data.

  • Other machine elements

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Soft PVC transparent cap dip molding

Soft PVC transparent cap dip molding

It is dipping, where a mold is immersed in a PVC pool to shape it. Please make sure to use dip molding for the transparent caps.

It is also used for protecting the tips of lenses and similar items. Products for automotive harnesses and electrical materials often use translucent materials. It is compliant with RoHS2, so you can use it with confidence.

  • lens

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Polycarbonate nozzle injection molding

Polycarbonate nozzle injection molding

Molding with colored polycarbonate materials allows for the creation of products in beautiful colors. For small nozzles and similar items, please feel free to use our injection molding services.

PC, abbreviated as polycarbonate, is the only transparent plastic among general engineering plastics and has excellent impact resistance. It also boasts good dimensional stability, heat resistance, low-temperature properties, weather resistance, high insulation resistance, and excellent dielectric strength. Additionally, it has self-extinguishing properties. We also handle a wide range of machined products. Please feel free to consult with us.

  • Other environmental equipment

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Polyolefin foam, PVC, dip molding

Polyolefin foam, PVC, dip molding

Polyolefin foam tends to shrink slightly due to dip molding. Soft PVC contributes to increased durability through dip molding.

It is a processing image of applying a coating to a sponge. PVC excels in weather resistance and chemical resistance, enhancing overall durability. There are also examples of its use in small keychains and similar items.

  • Other safety and hygiene products

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Neoprene rubber grooved roller roll steaming molding

Neoprene rubber grooved roller roll steaming molding

Neoprene can be processed in small quantities using roll steaming molding. Grooved rollers are finished for outer diameter and grooves by lathe machining after roll steaming.

CR is a type of rubber that excels in weather resistance, heat resistance, and oil resistance on average. It is incorporated into a wide variety of machines, such as rollers for transporting goods and rollers for feeding office automation equipment. We also accept requests for rewinding. Please feel free to consult with us.

  • roller

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