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Molding Product List

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What is the molding technology of metals and ceramics called 'PIM'? Explained in a manga.

"What are the differences from conventional molding methods? What are the differences from casting?" A clear explanation of molding technologies! We will also introduce several application examples.

This booklet provides an easy-to-understand explanation of the metal and ceramic molding technology "PIM" through manga. PIM is a method of shaping by injecting powdered raw materials into a mold. There are two types: "MIM" and "CIM," and Atect can produce both. 【Features】 ■ The binder has high fluidity, allowing it to reach the details of the mold. ■ Suitable for small parts and complex shapes. ■ It has high dimensional accuracy in a near-net state, eliminating the need for post-processing such as cutting. ■ Unlike cutting, a large number of parts can be produced from a single mold. ■ By changing the mold, parts of various shapes can be created. ■ High-hardness parts with good dimensional accuracy can be produced without worrying about the hardness of the tools. *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements
  • Processing Contract
  • Molding

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A Simple Explanation of Powder Injection Molding in Manga! "What is PIM?"

Introducing the differences between conventional molding methods and powder injection molding (PIM), along with their advantages and examples of use! *Free manga available!

This booklet provides an easy-to-understand explanation of the new molding technology for metals and ceramics called 'PIM' through manga. PIM is a method of shaping by injecting powdered raw materials into a mold. There are two types: "MIM" and "CIM," both of which can be produced at Atect. 【Features】 ■ The binder has high fluidity, allowing it to reach the details of the mold. ■ It is suitable for small parts and complex shapes. ■ It has high dimensional accuracy in a near-net state, eliminating the need for post-processing such as cutting. ■ Unlike cutting, a large number of parts can be produced from a single mold. ■ By changing the mold, parts of various shapes can be created. ■ High-hardness parts with good dimensional accuracy can be produced without worrying about the hardness of the tools. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other machine elements
  • Molding

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Gauss Corporation Powder Injection Molding Technology Introduction

Products can be easily manufactured even from materials and shapes that are difficult to cut!

The "Powder Injection Molding Method" is a manufacturing process that involves mixing organic binders with materials, injecting them into a mold, and then debinding followed by sintering. Since the raw material is in powder form, it is an excellent technology that allows for easy productization even for materials that are difficult to machine or have complex shapes. Unlike other techniques, it can form the final product shape (=NET) or something close to it in one go. Our company conducts Metal Powder Injection Molding (MIM) and Ceramic Powder Injection Molding (CIM), producing products with raw materials tailored to our customers' applications. Please feel free to inquire. 【Features】 ■ The most advantageous manufacturing method for selecting materials and creating products with free shapes ■ Suitable for productization of materials that are difficult to machine due to the use of powder as raw material ■ High precision that allows for the omission of post-processing ■ Capable of producing both metals and ceramics *For more details, please refer to the catalog or feel free to contact us.

  • Contract manufacturing
  • Other machine elements
  • Molding

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Introduction to PIM (Powder Injection Molding) technology!

PIM (Powder Injection Molding) is a technology that allows materials that are difficult to process to be shaped into net shapes with high precision!

Atect Co., Ltd., a manufacturer of metal and ceramic injection molding, is a comprehensive PIM manufacturer that consistently handles everything from material development and manufacturing to molding, sintering, and secondary processing. "PIM" stands for Powder Injection Molding, a technology that involves injection molding using a mixture of metal (MIM) or ceramic (CIM) powders and organic binders. Processing shapes that require precision often relies on cutting, which can pose challenges in terms of mass production and cost when dealing with large quantities, and there are also constraints on processing methods for complex shapes. Our technology provides solutions to these challenging issues! 【Features】 ■ High freedom in materials allows for the injection molding of various metals and ceramics into complex shapes. ■ Our technology enables the molding and sintering of high melting point metals such as stainless steel and titanium with high precision. ■ Silicon nitride and aluminum nitride, which are gaining significant attention as heat dissipation materials for electric vehicles and power semiconductors, can also be molded using our technology. *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing
  • Molding

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Introduction to the manufacturing method: "Metal Injection Technology"

Castem's proprietary technology patented in the United States.

Metal injection molding is a processing method that creates metal parts of desired shapes by mixing powdered metal with a binder and injecting it into a mold. Recognizing the rapid trend towards high precision and complex shapes, Castem foresaw this shift early on and focused on the metal injection molding method (MIM), conducting independent research and development without relying on technology imports from the United States. In 1991, they obtained a patent in the U.S. and completed the manufacturing process using metal injection. Since then, they have continued to explore the possibilities of metal injection and have taken on the development of mechanical parts that can only be made through this method. Moving forward, they aim to further enhance their capabilities and respond to the demands for higher precision and complex shapes. For more details, please contact us.

  • gear
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Achieving an unprecedented surface gloss by eliminating internal defects with a unique binder PIM.

World-class technology! A luxurious exterior surface and finely crafted functional interior.

"PIM (Powder Injection Molding)" is an abbreviation for powder injection molding, a manufacturing method that involves injecting a mixture of fine powders, such as metal or polymer microparticles, and a binder into a mold. At Atect, we accommodate a range of materials from metal alloys like titanium and stainless steel to ceramics such as alumina and zirconia, as well as nickel-free materials. We also achieve the integral molding of intricate shapes in difficult-to-machine materials that were previously impossible. Our unique binder eliminates internal defects, and by polishing the surface, we achieve a level of surface gloss that is on a different dimension compared to conventional PIM. 【Features】 - Molding of a wide variety of materials - Fine processing with net shape processing at will - Achieving a mirror finish due to the absence of internal defects For more details, please contact us or download the catalog.

  • Other machine elements
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Free distribution of the MIM technology handbook that achieves VA/VE cost reduction.

This book explains the MIM technology that materializes ultra-small check valves that fit on the tip of your finger! A website has been launched that gathers the largest collection of MIM case studies!

The "Handbook of Basic Technologies for Metal Powder Injection Molding" is a booklet that covers the fundamental knowledge, case studies, and design points of "MIM (Metal Powder Injection Molding)," which is gaining attention for its ability to create complex shapes in a single molding process while reducing labor and costs! It is a must-see for designers looking to achieve VA/VE cost reductions. This technology has seen significant adoption across various industries in recent years, including medical, precision equipment, machine tools, industrial machinery, automotive parts, and electrical equipment. 【Overview of Contents】 ■ What is Metal Injection Molding (MIM)? ■ Growing Demand for MIM ■ Features of MIM ■ Key Points for Designers on Introducing and Designing MIM Parts ■ MIM Parts Design: VA/VE and Cost Reduction Case Studies, etc. ◇◇ We have created and published 'MIM Technology.com,' a site that provides practical technical information about MIM! ◇◇ We will continuously add examples of applications, achievable precision, possible shapes, and more, aiming to be one of the largest MIM technical information sites in Japan. Please check the link below regularly to assist in your new product development! *For more details, please download the catalog or feel free to contact us.

  • Injection Molding Machine
  • Processing Contract
  • Technical and Reference Books
  • Molding

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Free distribution of the MIM technology handbook that achieves VA/VE cost reduction.

This book explains the MIM technology that materializes ultra-small size check valves that fit on your fingertip! A website has been launched that gathers the largest collection of MIM case studies!

The "Handbook of Basic Technology for Metal Powder Injection Molding" is a booklet that covers the fundamental knowledge, case studies, and design points of "MIM (Metal Powder Injection Molding)," which is gaining attention for its ability to create complex shapes in a single molding process while reducing labor and costs! It achieves VA/VE cost reductions that are essential for designers. This technology has seen significant adoption across various industries in recent years, including medical, precision instruments, machine tools, industrial machinery, automotive parts, and electrical equipment. 【Overview of Contents】 ■ What is Metal Injection Molding (MIM)? ■ Growing Demand for MIM ■ Characteristics of MIM ■ Key Points for Designers on Introducing and Designing MIM Parts ■ MIM Parts Design: VA/VE and Cost Reduction Case Studies, etc. ◇◇ We have created and published 'MIM Technology.com,' a platform that provides practical technical information about MIM! ◇◇ We will continuously add examples of applications, achievable precision, possible shapes, and more, aiming to be one of the largest MIM technical information sites in Japan. Please check the link below regularly to assist in your new product development! *For more details, please download the catalog or feel free to contact us.

  • Injection Molding Machine
  • Processing Contract
  • Technical and Reference Books
  • Molding

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Free distribution of the MIM technology handbook that achieves VA/VE cost reduction.

MIM technology that realizes the world's smallest check valve that can be inserted into human arteries! This book explains metal powder injection molding!

The "Handbook of Basic Technologies for Metal Powder Injection Molding" is a booklet that covers the fundamental knowledge, case studies, and design points of "MIM (Metal Powder Injection Molding)," which is gaining attention for its ability to create complex shapes in a single molding process while reducing labor and costs! It is a must-see for designers looking to achieve VA/VE cost reductions. This technology has seen significant adoption across various industries in recent years, including medical, precision instruments, machine tools, industrial machinery, automotive parts, and electrical equipment. 【Overview of Contents】 ■ What is Metal Injection Molding (MIM)? ■ Growing Demand for MIM ■ Characteristics of MIM ■ Key Points for Designers on Introducing and Designing MIM Parts ■ MIM Parts Design: VA/VE and Cost Reduction Case Studies, etc. *We are currently offering a free excerpt of the technical handbook! If you would like the complete version, please download the catalog and contact us!

  • Injection Molding Machine
  • Processing Contract
  • Technical and Reference Books
  • Molding

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MIM suitable for processing difficult-to-cut materials such as stainless steel and titanium.

By changing the processing that was traditionally done through cutting to the MIM method, we have reduced costs by 50%, eliminated parting lines, and improved appearance!

The MIM manufacturing method involves molding two parts and joining them, but it allows for molding with a single mold. This eliminates PL step differences at the joints and deformation of hollow sections due to joining pressure, resulting in cost reductions through integration. Depending on the metal material, it can flexibly accommodate difficult-to-machine materials (such as stainless steel and titanium) and complex shapes, enabling metal molding. Since molds are created, mass production is also possible. 【Features】 ■ No PL step differences at the joints ■ No deformation of hollow sections due to joining pressure ■ Cost reductions through integration ■ Metal molding is possible even for complex shapes that are difficult to machine ■ Mass production is possible due to mold creation ■ Flexible response depending on the metal material *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
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MIM (Metal Injection Molding) Case Study [Medical Components]

We can also respond to increased production quantities! Here are examples of cases where we were adopted for cost reduction reasons.

Here is an example of our company’s "MIM manufacturing method" applied to medical components. The high unit cost due to the total cutting process was a challenge before adoption. The method was adopted for cost reduction reasons. It offers advantages such as being more affordable compared to total cutting production and the ability to accommodate increased production quantities. 【Case Overview】 ■ Technology Overview: Near-net shape, mass production ■ Challenges Before Adoption: High unit cost due to total cutting process ■ Reason for Adoption: Cost reduction ■ Features/Benefits - More affordable compared to total cutting production - Capable of accommodating increased production quantities *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract
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Metal Injection Molding (MIM)

Metal injection molding (MIM) enables mass production of complex shapes. It is a method suitable for mass-produced items with intricate designs.

This is an introduction to Metal Injection Molding (MIM). It is a method suitable for mass production of complex shapes with product weights of approximately 10g to 20g. (When exceeding 30g, it tends to be more cost-effective to perform additional processing on precision cast products.) The method offers high freedom of shape, allowing for sharp edges, irregular holes, and three-dimensional shapes. We can accommodate quantities starting from several hundred pieces per lot. We specialize in small quantities of diverse products. Please feel free to consult with us. 【Features of Metal Injection Molding (MIM)】 ■ High dimensional accuracy can be achieved. ■ Surface roughness is approximately Rmax 8μm, and it is possible to achieve sub-micron surface roughness with processes like glossy barrel finishing. ■ Heat treatment and surface treatment equivalent to that of melted materials are possible. 【What is Metal Injection Molding (MIM)?】 It is a method that combines the technologies of plastic injection molding and metal powder metallurgy. It achieves mechanical strength close to that of melted materials, which cannot be obtained through powder sintering. Metal powder is injected together with resin to form the shape. After that, solvent debinding is performed, followed by vacuum sintering. At this stage, the product dimensions shrink, requiring expertise and experience.

  • stainless
  • Molding

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Metal Injection Molding 'LIMIM'

Adoption of a manufacturing process that integrates degreasing and sintering! Providing low-cost, high-quality precision metal parts.

"LIMIM" is a technology that produces molded parts using injection molding techniques from a material made by kneading metal fine powder and a resin-based binder. Next, the binder component is removed from the molded part, and the remaining metal fine powder component is sintered to manufacture precision metal parts (silver bodies). It enables mass production of three-dimensional complex-shaped parts that are difficult to manufacture using cutting, forging, die casting, casting, or press sintering. It addresses secondary processing issues such as hole machining and the integration of composite parts, providing the final shape that users require.

  • Contract manufacturing
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Pellet production for small-scale functional film trials - from production to inflation molding.

"Aiki Pilot Machine Series," a film prototype and manufacturing equipment active in the research and development field of high-performance films.

Introducing our "AIKI Pilot Machine Series." We can provide a consistent manufacturing system from functional film compound pellet production equipment to inflation molding. The "ALM-LINE-KP" allows for prototyping with a small amount of material. It is suitable for masterbatch prototyping as it mixes materials with a twin-screw. We also offer the "ALM-IMF-3L," which can be multi-layered up to 5 layers with additional units, and the "ALM-IMF30" for single-layer films. 【Features】 ■ Compound Pellet Production Equipment: ALM-LINE-KP - Allows for prototyping with a small amount of material - Mixes materials with a twin-screw - Suitable for masterbatch prototyping ■ Inflation Molding: ALM-IMF-3L - Can be multi-layered up to 5 layers with additional units - Suitable for the development of special films with gas and air barrier properties - Can accommodate T-die type with unit exchange ■ Inflation Molding: ALM-IMF30 - For single-layer films - Compact *For more details, please refer to the related links or feel free to contact us.

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  • Extrusion Machine
  • Molding

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Precision resin molds and molding

From the design and manufacturing of precision resin molds to prototyping and mass production, we provide consistent support with proven results in various industries such as electronic components, connectors, automotive parts, and medical applications.

With 45 years of experience, we specialize in precision resin molds and molding, catering to precision parts for electronic components, connectors, automobiles, medical devices, everyday goods, cosmetics, robots, optical components, and more. We have a proven track record with various molding materials including PA, PC, PBT, PPS, LCP, PP, PE, etc., with and without glass. Based on data from experienced mold designers and flow analysis, we aim to create molds that enhance productivity.

  • Mold Design
  • Contract manufacturing
  • Molding

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