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Processed products×萬代 - List of Manufacturers, Suppliers, Companies and Products

Processed products Product List

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How can we provide services that meet customer needs while keeping costs appropriate?

How can we provide services that meet customer needs while keeping costs appropriate?

The key to maintaining a good relationship for a long time may be that each company involved in the project does not spare any "effort."

Continuation from last time - We received an inquiry regarding large canning products based on last year's repeat order, but due to changes in the drawings, the costs have significantly increased. It is difficult, if not impossible, to reflect the processing details and keep costs at the same level as last year. Even if we cut the margins for the processing contractors and our company, it is still far from feasible. Moreover, since this is a business, if either our suppliers or our company has to compromise, a good relationship with our customers will not last long. Therefore, we will reconfirm the "necessity" of the processing details with our customers. *You can view the detailed content of the blog through the related links. For more information, please download the PDF or feel free to contact us.

  • Processing Contract

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Cマウントを加工してみる！

Cマウントを加工してみる！

お客様・加工業者さん・当社の3社が協力し合い知識を共有することにより成し遂げられた事例をご紹介！

今回の案件はユニット品のご依頼でして、Cマウント加工含めアルミ加工品 が6種類ほどあります。 また短納期でのご依頼だったため、対応可能な加工業者さんが限られます。 さらにさらに表面処理に「ツヤ消し黒アルマイト」が必要です。 完成品を組付けた際にツヤ消し黒アルマイトの色目が少しでも違うと、 とても違和感が残りそうなので、何とかして依頼している加工業者さんに 「Cマウント」の加工内容を理解いただく必要があります。 ※ブログの詳細内容は、関連リンクより閲覧いただけます。 　詳しくはPDFをダウンロードしていただくか、お気軽にお問い合わせください。

  • Processing Contract

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I was allowed to observe the brazing processing site!

I was allowed to observe the brazing processing site!

Both brazing and acquiring knowledge are important when "it's hot"! We will share the observed processing steps.

The delivery of the pure copper brazed products has been successfully completed, and just as I felt relieved, I received a repeat order. However, there is no sense of urgency like last time. I have a good grasp of the processing steps and am assembling everything properly. As for brazing, I had understood it by listening to the processing company and researching online, but I wanted to see it with my own eyes. *For more detailed content, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

  • Other machine elements

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Tough pitch copper (C1100) and oxygen-free copper (C1020) processed products - Part 2

Tough pitch copper (C1100) and oxygen-free copper (C1020) processed products - Part 2

Have the processed products of tough pitch copper (C1100) and oxygen-free copper (C1020) been completed? Here is the second part of the epilogue!

The situation has changed significantly as we no longer need brazing processing and have obtained the blank drawings. After reaching out again to machining contractors, including those who had previously declined, we found a suitable one. Due to the rush demand before the Obon holiday in Japan, it was difficult to find domestic contractors, so we decided to request only the blank processing from overseas contractors. The finishing processing will be handled by a domestic contractor, who has agreed to work even during the Obon holiday. *You can view the detailed content of the blog through the related links. For more information, please download the PDF or feel free to contact us.*

  • Other machine elements

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I visited the "Hometown Processing Network" in Shimane Prefecture!

I visited the "Hometown Processing Network" in Shimane Prefecture!

Introducing the processing businesses of the "Hometown Processing Network" located in Matsue City, Shimane Prefecture!

We visited a "processor in Shimane Prefecture," which is the origin of our "Hometown Processing Network," accompanied by a new sales representative. The new sales representative is Mr. O, who has frequently appeared in this blog. Our company handles a wide range of metal processing products, from machining to can manufacturing, but in fact, Mr. O has not seen many processing sites. However, without knowing the processing site, one cannot be considered a fully-fledged sales representative. *For more details, you can view the related links on the blog. For more information, please download the PDF or feel free to contact us.

  • Other machine elements

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C1100 cutting + brazing + waterproof testing! Difficult-to-process materials solved through networking.

C1100 cutting + brazing + waterproof testing! Difficult-to-process materials solved through networking.

No processing destination? That's when the "Hometown Processing Network" comes into play.

"Do you know anywhere that can perform machining on C1100 (pure copper)?" This inquiry marked the beginning of the current project. While there are many vendors that can handle brass materials, C1100 is in a different category. Due to its high conductivity and softness, machining it is challenging, and the number of vendors capable of doing so is very limited. Furthermore, this time, in addition to lathe work, machining, and brazing, a high level of difficulty is required with the addition of "water tightness testing." Typically, it would be necessary to individually request each process from multiple vendors that specialize in each type of machining. However, Bandai utilizes its "Hometown Processing Network" to select and coordinate suitable processing vendors for each step, establishing a system for integrated support. Customers can simply place their orders with Bandai, entrusting the entire complex process of division of labor to us. *This type of support is just a small part of what Bandai does on a daily basis. Please take a look at the value we can provide to our customers.*

  • Other machine elements

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Changing the drawings is difficult, but I believe it is worth it.

Changing the drawings is difficult, but I believe it is worth it.

The connection between the drawing content and the processing content demonstrates cost reduction effects as the complexity of the shape increases!

Materials: S45C-D or SGD400-D Dimensions: φ15.20×150L±0.05, φ15.40×150L±0.05, φ15.60×150L±0.05 Quantity: 1 piece each No surface treatment required This is a processed item requested by a customer the other day. What do you think the unit price is? I believe there may be price differences depending on the processing company, but it should be around 3,000 to 4,000 yen per piece. *For more details, you can view the blog through the related link. For more information, please download the PDF or feel free to contact us.*

  • Other machine elements

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Major manufacturers represented by Bandai Co., Ltd. as a sales agent.

Major manufacturers represented by Bandai Co., Ltd. as a sales agent.

Nippon Seiko, Daido Metal Industry, Bandow Chemical! Introducing the major manufacturers for which we serve as sales agents.

Surprisingly, our company is listed on the electronic scoreboard at Suzuka Circuit as the sales agent for "NSK" (Nippon Seiko). It is written in red letters within a blue frame! It stands out more than Denso and Aisin. Even in my private time, I find myself searching for blog topics. Is this a professional hazard? Since it's a special occasion, I would like to briefly introduce the major manufacturers for which Bandai Co., Ltd. serves as the sales agent. *You can view the detailed content of the blog through the related links. For more information, please feel free to download the PDF or contact us.*

  • Other machine elements

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アルミ加工に強い理由は“専門性”！高品質×コスト対応が魅力

アルミ加工に強い理由は“専門性”！高品質×コスト対応が魅力

“アルミだけ”を追求した加工環境が、品質とコストの理想を実現。

装置補修用の部品一式についてお見積依頼をいただいた際、目に留まったのが多数のアルミ切削加工品。これは萬代が力を発揮できる領域です。なぜなら、私たちは“アルミ加工だけを極めた”専門工場と提携しているから。材料はアルミ限定、加工機・治具・管理体制まですべてがアルミ専用設計。社内でアルマイト処理まで一貫対応します。 一見、海外の方がコストメリットがあるように見えますが、実際は素材規格の違いや追加工程によって、かえってコストや精度に影響するケースも少なくありません。だからこそ、萬代はあえて国内。専門性に裏打ちされた品質と対応力が、最適な解決策を導きます。 ※このような対応は、萬代が日々行っている取組のごく一部にすぎません。 私たちがお客様にご提供できる価値について、是非ご覧ください。

  • aluminum
  • Other cutting tools

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Double suffering from lost wax. Please listen to the cries of our customers' souls!

Double suffering from lost wax. Please listen to the cries of our customers' souls!

Due to the inability to replace it, it is necessary to store and manage it carefully to prevent damage.

Recently, I received an inquiry from a purchasing manager regarding the replacement of lost wax products. The lead time for the lost wax products currently being procured is long, and even when checking the delivery date, there are no accurate answers. It seemed that the purchasing manager was under maximum stress. Additionally, the manufacturing lot is also a source of concern, as they are ordering more than the required amount in a single order for inventory management. *For more details, you can view the blog through the related link. For further information, please feel free to download the PDF or contact us.*

  • Other contract services

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We are enthusiastically looking for manufacturers!

We are enthusiastically looking for manufacturers!

Shall we work together to boost the manufacturing industry in Kansai?

Our company works with various processing companies that have different strengths, starting with the well-known "Hometown Processing Network" featured in our blog, and we have over 50 business partners. Our role is to break down the customer's requests in advance regarding precision, LOT, delivery time, price, quality, and so on, and to make requests to the appropriate processing companies. The processing companies that cooperate with us are, in a good way, very specialized. *You can view the detailed content of the blog through the related links. For more information, please download the PDF or feel free to contact us.*

  • Processing Contract

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How do you process a 4.76mm keyway?

How do you process a 4.76mm keyway?

I will answer 'I had trouble with the overseas engine.' No issues with inch standard keyways!

When replacing engines overseas, a common issue that arises is "non-standard keyway dimensions." Recently, we received an inquiry from an agricultural machinery manufacturer regarding **a keyway machining with a width of 4.76mm, which is an inch standard**. In the prototyping stage, it can be addressed with wire cutting. However, when considering mass production, selecting the appropriate method becomes crucial. Taking into account processing costs, delivery times, and reproducibility, it is necessary to find the optimal solution among broaching, slotting, and wire cutting. In this article, we will introduce how to approach such "special dimension keyways," including key points for selecting processing methods and examples of our responses. *Please note that such responses are just a small part of the efforts that Bandai engages in daily. We invite you to learn more about the value we can provide to our customers.*

  • Other contract services

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Can manufacturing + painting + high precision. Quoted projects overcome through network collaboration.

Can manufacturing + painting + high precision. Quoted projects overcome through network collaboration.

Speedy response born from connections. Collaboration among processing companies becomes a strength.

The request for a quote for processed products that include large sizes, strict tolerances, and coatings adds the challenge of time. Although it was initially deemed "difficult to accommodate," this led to the creation of connections between processing companies. Thanks to the prompt communication with another processing company, both the meetings and the quoting process advanced rapidly. This incident reaffirmed the value of a locally rooted processing network. *Such responses are just a small part of the efforts that Bandai engages in daily. Please take a look at the value we can offer to our customers.*

  • Prototype Services

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How to proceed with the quotation. What points are often overlooked by new sales representatives?

How to proceed with the quotation. What points are often overlooked by new sales representatives?

Instead of viewing the estimate as a task, we will act on behalf of the customer!

I previously mentioned that we alleviated the customer's concerns and received an order for neodymium magnets, but when customers request a quote, their expectations are not limited to just stable supply. Furthermore, it is not always the case that customers request quotes only from our company; there are often instances where they reach out to multiple competitors. Therefore, this time I will convey "what is the most important thing to consider when requesting a quote." *You can view the detailed content of the blog through the related link. For more information, please download the PDF or feel free to contact us.*

  • Other contract services

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Will it get scratched during inspection!? The reality of tough pitch copper 'ultra-fine processing'

Will it get scratched during inspection!? The reality of tough pitch copper 'ultra-fine processing'

Achieving a surface roughness of Ra0.1 with copper. What lies ahead is "technology" and "trust."

Tough pitch copper—this material, which is particularly difficult to process even among pure copper, has seen an increase in prototype requests. The reason lies in the characteristics sought by customers. It is not the high thermal conductivity, but rather the high surface roughness requirements aimed at "light reflectivity." However, this copper is soft, ductile, and prone to copper powder adhering to cutting tools, making the processing conditions extremely strict. When a surface roughness of Ra0.1 is required, meticulous attention is needed to avoid processing deformation and ensure finishing quality. Our company can provide proposals and responses that take into account processing know-how and inspection processes. In fact, we handle it with extremely careful processes, such as separately processing dedicated samples to prevent inspection scratches. If you are struggling with fine processing of pure copper, please feel free to consult us. Our accumulated know-how and "Hometown Processing Network" will surely be of assistance to you. *This type of response is just a small part of the initiatives that Bandai engages in daily. Please take a look at the value we can offer to our customers.

  • Other metal materials
  • Processing Contract

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