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controller Product List

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[Example] Desktop Precision Machining and Multipurpose Machine

[Example] Desktop Precision Machining and Multipurpose Machine

Camera/image-based digitizing, alignment correction, precision machining.

This is an example of digitizing, alignment correction, and precision machining using a camera/image. The theme is "Dedicated tabletop processing machines and multipurpose machines like digitizers," and the challenges include "communication from dedicated software of machine manufacturers to Fine Motion for operation," "integration with simple cameras and image processing," "automatic operation using G-code," "high-precision contour control and diameter correction equivalent to NC functions," and "manual operation using manual pulse generators or switches." For more details, please contact us.

  • controller
  • NC unit

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[Example] Scalar Robot Control

[Example] Scalar Robot Control

Control of a SCARA robot that can be operated in G language and robot language.

This is an example of controlling a SCARA robot that can be operated with G-code or robot language. The theme is "SCARA Robot Control," and the challenges include "stable operation," "smooth and accurate trajectory control," "integrating mechanism conversion (kinematics) to command in an orthogonal system," "integration with PLC ladder," "controlling the entire system with a ladder while the robot operates within it," and "efficiently responding to various applications such as screw tightening, welding, assembly, and deburring." For more details, please contact us.

  • controller
  • SCARA Robot

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[Example] Torque Command / Servo Press

[Example] Torque Command / Servo Press

Precise control of torque, speed, and position.

Torque control is essential in molding machines such as servo presses. The quality of control can lead to inconsistent results. Techno's motion controllers accurately link torque, speed, and position control, benefiting servo presses and molding machines.

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  • Other processing machines

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[Optional Feature] Dual Axis of the Same Command (Parallel Axis/Gantry Control)

[Optional Feature] Dual Axis of the Same Command (Parallel Axis/Gantry Control)

High-precision control of parallel axes (gantry) with general-purpose servos.

With the increase in the size and precision of stages, a gantry structure and parallel axis drive mechanisms are required. If the center of the table is driven when operating the mechanism, the resistance in the driving direction will occur evenly on both sides. In contrast, if one side is driven due to the mechanism's configuration, twisting (yawing) of the table will inevitably occur. This yawing will lead to inaccuracies in the position of the workpiece on the table. Additionally, there may be cases where central driving is not possible due to the size of the table or structural constraints. In such cases, the key point is how to drive the table without yawing. The "dual-axis with identical commands" function is useful in such situations.

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[Customization] If it's analog measurement

[Customization] If it's analog measurement

Easily realize "adaptive control" by applying AD functions and macro operations.

In Fine Motion, "learning control" can be easily realized by applying AD functions and macro calculations. In PLC motion, it will be combined with the FAM3 AD module. For more details, please contact us.

  • controller

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Tool diameter correction

Tool diameter correction

Functions effective for laser processing and milling processing.

Tool diameter compensation is an effective function for laser processing and milling (end mill) processing. Although the operating program is created with the finished shape (as it is easier to visualize and simpler), it functions by having the tool path go outside the finished shape by the radius of the laser spot or tool.

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  • Other processing machines

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High-speed and high-precision interpolation

High-speed and high-precision interpolation

The motion controller of Techno has interpolation accuracy of 1 pulse even at high speeds.

The techno motion controller allows for high-precision trajectory and speed control in interpolation and synchronous operations. The accuracy is about 1 pulse. If we assume the pulse unit is nm, the command error would be 1 nm. While there are error factors in the actual operation, including the entire servo system comprising the servo amplifier, motor, encoder, and mechanism, the motion controller on the command side can control very accurately and smoothly. The accuracy analysis function (TPC logging) can also be used for easy evaluation and verification. Here, we will introduce examples of "accuracy verification of linear interpolation trajectory and speed" and "torque measurement." For more details, please contact us.

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[Case Study 1 of Problem Solving] Time Reduction from Design to Operation

[Case Study 1 of Problem Solving] Time Reduction from Design to Operation

Introduction of a case study that addresses the customer's desire to shorten the total time from design, development, to operation!

【Design】 Techno's motion controllers come equipped with a wealth of standard features and operational applications. Additionally, Techno staff can assist customers, reducing design time. 【Development】 By developing in Techno language or G language, development time can be shortened. For example, some customers have managed to reduce their time to one-tenth compared to using only ladder language. 【Operation】 In the case of Techno, the trial operation conducted before actual use typically takes just one day. Customers can focus on the actual operation of the machine. *For more details, please download the catalog or contact us!

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[Case Study 2: Solutions to Problems] A controller that can utilize each control logic.

[Case Study 2: Solutions to Problems] A controller that can utilize each control logic.

The motion controller from Techno has a unique mechanism that no other company has!

The first is the public release of the software interface. This allows customers to do the following: - Create man-machine interfaces - Develop connection software for production management - Create connection software for CAD/CAM - Integrate PLC ladder and motion - Link with user-created software The second is the public release of some source interfaces. This allows customers to incorporate their control logic into the motion controller. For example, there is a track record of moving robots using the customer's force (compliance) control formula. Please use these systems to create devices that maximize your uniqueness! *For more details, please download the catalog or contact us!

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[Case Study 3 of Problem Solving] Measures for Controller Costs for Multiple Devices

[Case Study 3 of Problem Solving] Measures for Controller Costs for Multiple Devices

PC-based fine motion can significantly reduce costs since the control panel can be as small as 1/8 compared to conventional systems!

If each device has its own controller, not only will the controller costs be high, but the costs for control panels and wiring will also become enormous. That's where Techno comes in with PC-based Fine Motion to solve the problem! The biggest feature of PC-based Fine Motion is that it can control up to 8 devices with a single PC. Compared to conventional systems, the number of control panels can be reduced to a maximum of 1/8, significantly cutting costs! Additionally, integrating everything into one unit offers various advantages! *For more details, please download the catalog or contact us!

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[Example] Industry's fastest synchronization control

[Example] Industry's fastest synchronization control

Precise synchronized control with a control cycle of 125μsec.

The techno motion controller is capable of continuous commands (synchronous control) with a response time of 125μsec. By controlling the composite speed of each axis without deviation, it achieves high-speed synchronous control. The high level of synchronization performance is a very important factor for a wide variety of devices, including implementation, assembly, transportation, molding, processing, and robotics. For more details, please contact us.

  • NC unit
  • controller

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[Case Study] Control of a Small 6-Axis Parallel Mechanism Robot

[Case Study] Control of a Small 6-Axis Parallel Mechanism Robot

Control of a special small 6-axis parallel robot used for precision machining and alignment.

Trajectory control of a special parallel mechanism using a techno motion controller. By introducing suitable kinematics (mechanism calculation formulas), users can smoothly control the stage without needing to understand the kinematics. Please contact us for more details.

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  • Other inspection equipment and devices

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[Case Study] High-Speed Small Diameter Hole Machining

[Case Study] High-Speed Small Diameter Hole Machining

This is an example of processing a small circle accurately in a very short time.

It accurately processes small-diameter holes in a few tens of milliseconds. It can operate as a standard automatic machine using G-code or Techno code. It can be operated on the same day with a setup PC (operating screen software). Additionally, operation using G-code output from dedicated CAM is also possible. It also has built-in functionality for precision analysis of roundness. Optimizing adjustments and quantitative evaluations of the mechanism and servo system are also straightforward.

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[Example] Quilting Machine (Embroidery and Sewing Control)

[Example] Quilting Machine (Embroidery and Sewing Control)

This is an example of implementation for industrial embroidery machines and sewing machine control.

We have utilized NC control and robot control functions in industrial knitting machines, embroidery machines, and sewing machines. This is a motion controller that can be directly connected to dedicated PC software and can be operated freely from dedicated software for knitting and embroidery machines. In particular, it processes vast amounts of operational data with its DNC function. It can also specifically handle stitch back and needle up/down control. For more details, please contact us.

  • controller
  • Textile Processing Machinery

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[Example] Control of Hole Drilling and Rigid Tapping

[Example] Control of Hole Drilling and Rigid Tapping

Case study of controlling a high-precision drilling and tapping machine.

This is an example of applying high-precision NC-equivalent motion technology to a dedicated processing machine. For more details, please contact us.

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