31～45 item / All 59 items
![[Example] Laser Welding / Laser Cutting](https://image.mono.ipros.com/public/product/image/637/2000018309/IPROS7477455478065971817.jpg?w=280&h=280)
[Example] Integrated control of axes and laser power supply with a single-board motion controller.
You can control the axes, I/O, and laser power supply collectively with a one-board motion controller. It is capable of precise trajectory control and can handle complex shapes. Synchronous control of axis movement and laser power supply is also possible. For more details, please contact us.
![[Example] Desktop Implementation Machine (Screw Tightening / Coating)](https://image.mono.ipros.com/public/product/image/46a/2000018316/IPROS352399940651988189.jpg?w=280&h=280)
[Example] A tabletop implementation machine with a small motion and servo built into the body.
This is an example of controlling a precision machining machine on a table. It features easy operation with a tech language, motion accuracy equivalent to general-purpose NC, and uniform support for dispensing, screw tightening, riveting, drilling, and more. For more details, please contact us.
![[Example] Robot Motion Controller](https://image.mono.ipros.com/public/product/image/1c0/2000071473/IPROS18541565623499598524.jpeg?w=280&h=280)
The robot mechanism is developed by the customer, and our company is responsible for the motion controller.
There are many cases where the robot mechanism is developed by the customer, and our controller is responsible for the motion controller. The mechanisms of robots vary. They are used for tasks such as transportation, processing, welding, deburring, and assembly, just like conventional automated machines, using links and parallel machines. For more details, please contact us.
![[Example] Precision Assembly and Mounting Machine](https://image.mono.ipros.com/public/product/image/1d7/2000071477/IPROS69537253224205176086.jpeg?w=280&h=280)
Control of a dedicated assembly implementation machine specialized for specific work tasks.
An assembly and implementation machine is a machine that implements and assembles electronic components at high speed and precision, such as mounters and bonders. The tasks involved are diverse, including chip component transport, alignment, bonding, dispensing, welding, crimping, and insertion, requiring high takt time, high reliability, and parallel operation. Additionally, machines that perform high-speed and precise repetitive operations at micro-pitch, such as connector manufacturing machines, are also included. Techno's motion controllers are highly suitable for the precise and high-speed control of dedicated implementation machines specialized for these tasks. For more details, please contact us.
![[Example] Servo Press / Molding Machine](https://image.mono.ipros.com/public/product/image/19f/2000071502/IPROS74128454855536103599.jpeg?w=280&h=280)
Freely and accurately control position and torque.
Servo presses, injection molding, bending machines, and precision molding can have varying molding results depending on the accuracy of torque control, position control, and the precision of timing changes. At Fine Motion, we can switch between position commands and torque commands at a control cycle as short as 125 μsec. The operating program is also described in a very simple manner, making it an easy-to-handle controller. For more details, please contact us.
![[Case Study] In-house Production of Axial Rotation Type and Fryer Type Winding Machines](https://image.mono.ipros.com/public/product/image/860/2000071506/IPROS54384879833033611394.jpeg?w=280&h=280)
This is an example of controlling a winding machine characterized by precise contour control with our motion controller.
Winding requires very high precision. Fine wires are aligned and wound, but if the traverse pitch (the feed amount per rotation) does not match the winding diameter, gaps or lumps can occur. Furthermore, once misalignment happens during the winding process, the product cannot be completed. Additionally, since the unit cost of winding is low, it is necessary to increase productivity by winding at high speeds. [Challenges] - I want to easily program winding commands. By parameterizing the traverse width, pitch, total number of turns, spindle rotation speed (for low-speed and high-speed layers), spindle acceleration and deceleration, and timing corrections for reversals, I want to easily program the winding operation. Example: Error in bobbin shape: fine-tune the traverse width Change in wire diameter: fine-tune the pitch - I want to achieve sufficient winding precision. - I also want to easily perform tasks like soldering and cutting.
![[Case] Improvement of nozzle winding accuracy](https://image.mono.ipros.com/public/product/image/936/2000071525/IPROS58906848098492691551.jpeg?w=280&h=280)
Verification of High-Speed Nozzle Wrapping Accuracy and Improvement Trials
This is an example of a winding machine characterized by precise contour control. The theme is "Accuracy verification and improvement of high-speed nozzle winding," and the challenges are "quantitative analysis of the trajectory accuracy of nozzle winding," "efficient measurement of various patterns by changing speed and conditions," "optimal control considering the response of mechanisms and servo systems," and "ensuring stable operation at all times." For more details, please contact us.
![[Example] Precision Parts Processing Machine](https://image.mono.ipros.com/public/product/image/246/2000071566/IPROS01488750147706923265.jpeg?w=280&h=280)
Precision machining of watch parts
This is an example of processing clock components using a one-board type motion controller. For more details, please contact us.
Collaboration between Fine Motion Controller and LabVIEW
You can easily use the fine motion controller with National Instruments' LabVIEW. LabVIEW's "design and analysis tools" work in conjunction with Techno's "fine motion." This is effective for research and development of new methods and sensing technologies. For more details, please contact us.
![[Customization] Amplitude Correction Oscillation](https://image.mono.ipros.com/public/product/image/1f9/2000071669/IPROS65760357596351987911.jpeg?w=280&h=280)
By measuring and correcting the amplitude during operation, the reduction of amplitude from low speed to high speed is improved.
High-speed and high-precision reciprocating motion using the oscillation command (SWING) is useful for grinding, polishing, fine machining, cutting, and high-precision drilling. It operates in parallel with normal operation and can be controlled accurately by significantly improving amplitude reduction at high speeds through a unique amplitude correction function. For more details, please contact us.
Functions that are active in gantry structures and parallel axis drive mechanisms due to the large-scale and high-precision nature of the stage.
With the increase in size and precision of stages, a gantry structure and parallel axis drive mechanisms are becoming necessary. If the table is driven from the center when operating the mechanism, the resistance in the driving direction will occur evenly on both sides. In contrast, if one side is driven due to the mechanism's configuration, twisting (yawing) of the table will inevitably occur. This yawing will lead to inaccuracies in the position of the workpiece on the table. Additionally, there may be cases where central driving is simply not possible due to the table being very large or structural constraints. In such cases, the key point is how to drive the table without yawing. A useful feature in such situations is the "Same Command Dual Axis" function. For more details, please contact us.
The precise continuity of micro interpolation is the essence of motion control!
Continuous path motion is a fundamental performance requirement for motion controllers, and in precision motion control, it is a crucial point that can be considered its essence. It can be rephrased as the accurate continuity of multi-axis interpolation. Accurate continuous interpolation means "no positional error; the trajectory is precise" and "no velocity error; the speed and time are as specified." Fine and high-precision movements consist of a series of very small vectors. In processes such as machining, polishing, and winding, it is necessary to accurately maintain a large number of small interpolations continuously. The operation (processing) time T for one interpolation is determined by the feed speed F and the interpolation length L, where T = L/F. There is a limit to how small this time can be, beyond which the motion controller's control cannot keep up. This is why the minimum time for accurately continuous processing of small interpolations serves as a performance indicator for motion controllers. Techno's motion controllers can achieve continuous interpolation with a control cycle as short as 125 μsec. Accurate speed and smooth continuity are directly linked to the precision of operations and processing, significantly impacting work quality. For more details, please contact us.
We can customize and provide what you want to achieve specifically for you!
"Fine Motion" is a high-end motion controller developed based on technology and knowledge in NC (Numerical Control). To enable communication with software other than motion (such as HMI, PLC, image processing, etc.), we have made the interface public. This allows customers to integrate the motion controller with the products and software they wish to use. Additionally, we have pursued the compactness of the motion controller to allow for a smaller control panel size. We have also aimed for standalone operation that does not necessarily require a PC or PLC. 【Features】 ■ Achieves smooth trajectories by maintaining a constant composite speed even with continuous small linear interpolation. ■ Immediate operation possible with a setting PC. ■ Readable operation programs using G/T code. ■ Equipped with functions that can be used for a wide variety of applications. *For more details, please refer to the related links or feel free to contact us.
By consolidating multiple machines into one, it is possible to reduce the installation area and shorten the takt time!
The "PC-Based Fine Motion" is a motion controller that ensures reliability even on general-purpose PCs, thanks to the "Fine Motion" accumulated over many years and the RTOS (Real-Time OS) INtime. This product demonstrates overwhelming performance with the powerful CPU capabilities of a PC. It can simultaneously control a variety of machines, including precision machining, semiconductor manufacturing, high-speed assembly, robotics, molding, servo presses, roll/tension control, winding machines, and laser processing. Additionally, by making some source interfaces public, it is possible to incorporate the customer's control logic into the motion. 【Features】 ■ Cost reduction ■ Machine interconnection ■ Increased productivity ■ Ease of operation ■ Control of different machines (multi-machine control) *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Achieving High Productivity with In-House Dedicated Machines](https://image.mono.ipros.com/public/product/image/b03/2001539271/IPROS6417721043038887488.png?w=280&h=280)
Introducing examples of achieving productivity that surpasses general-purpose machines, with benefits such as double the takt time and quality compared to conventional machines!
We would like to introduce a case where the introduction of our PLC motion controller "PLMC-M II EX" has achieved high productivity with an in-house dedicated machine. Previously, we were producing with a general-purpose polishing machine, but we felt limited in improving productivity. To develop more advanced in-house production technology, we needed a flexible NC that could incorporate our internal know-how. Additionally, networking for production management was also important. By implementing this product, we were able to achieve sufficient processing accuracy, confidentiality that cannot be imitated by other companies, cost advantages, costs similar to general-purpose PLCs, and integration with production management systems. [Challenges] - Precision as a machine tool and precision processing - Productivity exceeding that of general-purpose machines (tact and quality) - Flexibility and confidentiality to incorporate know-how - Cost advantages - Integration with production management - Utilization of our accumulated software technology *For more details, please refer to the related links or feel free to contact us.
