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Solution Example (Manufacturing Industry) - Monitoring of Production Equipment Operation

Solution Example (Manufacturing Industry) - Monitoring of Production Equipment Operation

Using IoT gateways, monitor the operational status of factory equipment. Easily manage the information necessary for the IoT transformation of the factory, such as production management and equipment management.

For older equipment that seems to have no communication, if there is a PLC that monitors the status using various sensors and relays, more detailed information can be obtained through communication with the PLC. The acquired data can be transmitted to higher-level servers via data transmission functions or MODBUS/TCP slave functions. Additionally, the controller can create monitoring screens, allowing for equipment monitoring through a browser on a laptop or similar device. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on installation location/wiring methods and the number of I/O points. ● M2M Gateway Series Supports multi-vendor compatibility to IoT-enable PLCs and CNCs. Data collection from multiple PLCs is possible with a single device. ● PAC Series Complies with international standard IEC 61131-3 and supports CODESYS programming. Packed with necessary functions for manufacturing industries to build open systems.

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  • img_pac.jpg
  • controller
  • PLC

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AI-equipped self-consumption solar power controller Solarview SC

AI-equipped self-consumption solar power controller Solarview SC

AI calculates the optimal power generation output and is suitable for controlling power converters and battery storage systems. It also supports BCP measures during disasters.

Solarview(R) SC is a self-consumption type solar power controller that utilizes AI to control power conditioners and battery systems, suppressing the occurrence of reverse power flow. 【Main Features】 ● AI-powered power control inference engine It collects the amount of electricity at the receiving point from the grid and is equipped with a trained inference engine that responds to changes in the received electricity amount. The control system, utilizing AI, optimizes the optimal amount of solar power suppression in response to the constantly changing electricity amounts. * Patent pending ● Prevention of reverse power flow to power companies Based on optimal generation power information, it achieves optimal consumption power tracking control, suppressing the occurrence of reverse power flow to power companies. With the latest AI inference, it suppresses the generation amount of solar power, realizing optimal operation of solar power generation systems. There is no need for complex settings or operation of the generation system on-site. ● Compatibility with battery systems It controls the output of the power conditioner linked to the battery system. Excess electricity generated during the day is charged into the battery, and when generation is insufficient, power from the battery is utilized. Output control allows for efficient use of the electrical energy generated by solar power.

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  • Solar power generator
  • Power storage device
  • Power Monitoring Equipment

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Solution Example (Social Infrastructure) - Water Tank Monitoring System

Solution Example (Social Infrastructure) - Water Tank Monitoring System

This is a system that uses IoT gateways to monitor and oversee water tanks in factories, hospitals, and public facilities from remote locations.

【System Overview】 This is a system for monitoring water storage tanks in factories, hospitals, and public facilities. It allows for remote monitoring and notifications regarding the water storage tanks. The system measures various operational states of the water storage tanks using sensors and monitors/records the information. By visualizing factors such as water retention time and turbidity within the tanks, it enables awareness of issues like water level drops and deterioration of water quality. Additionally, by performing preventive maintenance based on measurement data, it helps to prevent failures such as tank corrosion and reduces operational costs. By using the IoT gateway "CONPROSYS" and "Cloud Data Service," a monitoring system can be easily established. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on the installation location/wiring method and the number of I/O points. ● HMI/SCADA Software CONPROSYS HMI System Data collection and control through various IoT gateway devices. Easily build and operate monitoring and management systems for various applications.

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  • controller
  • Embedded Board Computers

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Solution Example (Construction/Building) - Wastewater Discharge Monitoring System

Solution Example (Construction/Building) - Wastewater Discharge Monitoring System

It is a system that uses an IoT gateway to monitor sewage discharge at construction sites.

In construction and work sites, we monitor whether the sewage exceeds the discharge limits of the treatment contract, as well as detect any abnormalities in discharge quality. We measure the sewage discharge volume at the construction site using flow pulses and regularly send the collected information to a cloud server. We assess the discharge volume and have established email notification functions. By accessing the cloud server, we will create a system that allows for a consolidated view of the conditions at each factory site. [Recommended Products] ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on the installation location, wiring method, and number of I/O points.

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  • controller

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Solution Example (Agriculture) - Agricultural Production Management System

Solution Example (Agriculture) - Agricultural Production Management System

This is a system that uses an IoT gateway to measure environmental data in a vegetable factory, allowing the situation to be monitored remotely from offices or while on the go.

This is a system that measures environmental data in a vegetable factory, allowing you to check the situation remotely from offices or other locations. By utilizing controllers with built-in 3G communication and 920MHz communication functions, we are implementing a visualization system for the conditions such as room temperature and humidity in the vegetable factory, as well as acquiring and controlling signals from various sensors. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on the installation location, wiring method, and number of I/O points.

  • img_m2m.jpg
  • controller

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PCI-compliant high-speed line driver output 8-axis motion control board

PCI-compliant high-speed line driver output 8-axis motion control board

Capable of multi-axis independent control with a maximum pulse output of 9.8Mpps.

This is a PCI bus-compliant motion control board capable of positioning stepping motors and servo motors (with pulse train input method). It features positioning, home return, linear interpolation, and S-curve acceleration/deceleration functions, allowing for linear interpolation between multiple axes and the ability to override speed and position. It can be used in a wide range of applications such as semiconductor manufacturing equipment, inspection equipment, multi-axis robots, or X-Y robots. 【Main Features】 ● Independent multi-axis control with a maximum pulse output of 9.8Mpps ● Control of continuous operation, positioning operation, and home return operation through constant speed, linear acceleration/deceleration, and S-curve acceleration/deceleration ● Diverse output and input formats that can be connected to encoder inputs and pulse output circuits ● Synchronization control function for multiple axes, allowing for alignment of operation start and stop timings ● Ability to override speed and position ● Comparator circuit enables comparison between set values and counter values

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  • Expansion Boards
  • Embedded Board Computers

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Trellix Security Measures IoT Edge Controller

Trellix Security Measures IoT Edge Controller

Equipped with Trellix whitelist-type security software as standard. A palm-sized embedded PC for IoT edge computing.

The CPS-BXC200 is a completely fanless box computer equipped with an Intel Atom E3950 (Apollo Lake) processor and uses an M.2 card as the boot device. It comes standard with whitelist-type security software. By connecting a rich variety of I/O modules designed for the CONPROSYS(R) series stack type to the CPS-BXC200, functionality can be expanded, including digital input and output. It can also be mounted on a 35mm DIN rail. The CPS-BXC200 can be utilized on the Edgecross open platform, and when combined with the rich I/O modules of the CONPROSYS(R) series stack type from Contec, it enables data collection from sensors and switch circuits that do not support industrial networks. 【Main Features】 ● Secure IoT device for edge computing ● Three Gigabit LAN ports interconnect different network layers ● Wide temperature range support with guaranteed operation from -20 to +60℃ ● Fanless design reduces maintenance inspection tasks

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  • Industrial PCs
  • Embedded Board Computers
  • controller

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Solution Example (Manufacturing Industry) - IoT Implementation of Existing Factory Equipment

Solution Example (Manufacturing Industry) - IoT Implementation of Existing Factory Equipment

By retrofitting an IoT gateway to the equipment/device, we can analyze the collected data to identify inspection defects and equipment anomalies.

【System Overview】 We connect existing old equipment with newly introduced new equipment via a network to remotely monitor the operational status of the entire production line and processing results in the factory. Using the IoT gateway "CONPROSYS series," we integrate communication between equipment within the factory using the field network standard "OPC UA," as recommended by Industry 4.0, and monitor the overall operation of the factory with HMI software. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on installation location/wiring methods and the number of I/O points. ● M2M Gateway Series Supports multi-vendor compatibility to IoT-enable PLCs and CNCs. Data collection from multiple PLCs is possible with a single device. ● PAC Series Complies with international standard IEC 61131-3 and supports CODESYS programming. Packed with necessary functions for manufacturing to build open systems. ● HMI/SCADA Software CONPROSYS HMI System Data collection and control through various IoT gateway devices. Easily build and operate monitoring and management systems for various applications.

  • img_m2m.jpg
  • img_gateway.jpg
  • img_pac.jpg
  • img_chs.jpg
  • controller
  • PLC

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Solution Example (Social Infrastructure) - River Monitoring and Sluice Gate Monitoring System

Solution Example (Social Infrastructure) - River Monitoring and Sluice Gate Monitoring System

It is a system that uses an IoT gateway to collect water level and equipment status signals for remote monitoring.

【System Overview】 This is a system for collecting water level and equipment status signals for remote monitoring. By gathering data on a cloud server, it is possible to collectively check information from various locations at the management office. We collect the opening and closing status of rivers and sluices, pump operation information, and interlock signals through various sensor information. Additionally, water level information is obtained via analog input and sent to the cloud server. The management office can also be equipped with the functionality to make judgments on the situation and perform remote operations as necessary. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on installation location/wiring methods and the number of I/O points. ● HMI/SCADA Software CONPROSYS HMI System Data collection and control through various IoT gateway devices. Easily build and operate monitoring and management systems for various applications.

  • img_m2m.jpg
  • img_chs.jpg
  • controller
  • Embedded Board Computers

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Solution Example (Energy) - Gas Cogeneration Monitoring System

Solution Example (Energy) - Gas Cogeneration Monitoring System

This system uses an IoT gateway to centrally manage the operational status of the gas cogeneration system at a centralized management center.

By collecting data from gas engines and gas turbines, we achieve rapid and accurate repair responses during failures and prevent failures before they occur. By collaborating with a data server, monitoring alongside other equipment at a centralized management center becomes possible. By collecting operational information and utilization rates, this data is used as a benchmark for maintenance planning. 【Recommended Products】 ● M2M Controller Series Easily build an IoT environment. Flexible configurations are possible depending on installation location, wiring methods, and the number of I/O points.

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  • controller
  • Other energy equipment

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Solution Example (Manufacturing Industry) - Automation of Melon Cultivation

Solution Example (Manufacturing Industry) - Automation of Melon Cultivation

Collect information from various sensors using an IoT gateway to visualize the environment. By semi-automating advanced know-how and labor-intensive tasks, we achieve a reduction in burden.

【System Overview】 This system incorporates the IoT gateway "CONPROSYS PAC Series" to achieve semi-automation in melon cultivation. It collects information from various sensors to visualize the environment. By using the CONPROSYS PAC Series, we address the challenges faced in melon cultivation, such as advanced know-how and labor-intensive tasks. Semi-automating processes like irrigation and drainage, opening and closing ceiling windows, and controlling boiler heating significantly reduces labor costs. 【Recommended Products】 ● PAC Series Compliant with international standard IEC 61131-3, supporting CODESYS programming. Packed with essential features for manufacturing industries to build open systems.

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  • controller
  • Embedded Board Computers

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