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Compact Flow Path Structure "Elementless Filter SC"

A flow channel structure that compactly integrates a supercentrifugal separation block, a high sedimentation tank block, and a static sedimentation block!

The elementless filter "FILSTAR" is a flow structure that compactly integrates three-block technology, consisting of a super centrifugal block, a high sedimentation block, and a static sedimentation block. **Features** - **Super Centrifugal Block**: The used fluid containing fine particles and other debris enters a specially processed SUS block and enters a super centrifugal state. Due to this action, the fine particles and debris are pushed outward, while the clean fluid, free of debris, flows in from the center. - **High Sedimentation Block**: The separated fine particles and debris are directed downward to prevent them from flowing back, using the specially processed and surface-treated high sedimentation block shown above. This high sedimentation action ensures that the debris, which has been precisely separated in the super centrifugal block, is effectively maintained in a downward direction for high-precision separation. - **Static Sedimentation Block**: Finally, the fine particles and debris that have been precisely separated and settled are allowed to settle completely. The image is that when debris is dropped into water, it slowly sinks down over time. In other words, this simple action is performed instantaneously by "FILSTAR." *For more details, please request materials or view the PDF data from the download.*

  • filter

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[No exchange needed] Elementless Filter FILSTAR

A filter that is maintenance-free and gentle on the environment, people, and companies! [Sample testing in progress]

"FILSTAR" is an elementless filter that can achieve high-precision filtration using only the flow of water. 【What is elementless?】 FILSTAR uses centrifugal force to collect and separate foreign substances in the liquid solely through water flow. There is no need for consumable filter media (filter elements), eliminating the hassle of filter replacement. The internal structure has no parts that obstruct the flow path or complex mechanisms, making inspection work easy without clogs. 【Do you have any of these concerns?】 ■ The filter gets clogged, and the replacement work is bothersome. → FILSTAR is a filter that does not clog, so there is no replacement work. ■ I want to keep the machine running even during filter replacement. → FILSTAR allows you to discard or reuse collected materials while keeping the machine in operation. ■ I want to recycle the liquid and reduce the frequency of replacements. → FILSTAR is a high-precision filter that recovers over 98% of particles as small as 10μm. You can repeatedly use the liquid cleaned by this product, reducing liquid purchase costs. 【Benefits of introduction】 ■ Stable cleaning quality of liquids through high-precision filtration ■ Reduction of industrial waste ■ Zero maintenance, zero running costs

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[Elementless Filter Case Study] Cooling Tower Circulating Water

Introducing case studies of "FILSTAR"! Reduction of running costs! Examples where the hassle of element replacement has been eliminated.

We would like to introduce a case where our elementless filter "FILSTAR" was used for the removal of foreign substances in cooling tower circulating water. When using conventional filters, there is the hassle of regular element replacement. By adopting this product, the hassle of element replacement is eliminated. Please feel free to contact us when you need assistance. 【Case Overview】 ■Challenge - When using conventional filters, running costs arise from the purchase, replacement, and disposal of regular elements. ■Result - Since this product does not have any elements, the above running costs are reduced. *For more details, please refer to the PDF document or feel free to contact us.

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[Elementless Filter Case Study] Industrial Water Storage Tank

Introducing case studies of "FILSTAR"! Extending the life of elements and reducing running costs! Examples of primary treatment using our product.

We would like to introduce a case study on the introduction of the elementless filter "FILSTAR" for the removal of foreign substances such as sand and debris in industrial water and storage tanks. When using only general filters for the removal of foreign substances in industrial water storage tanks, daily element replacement is essential. With this product, after the removal of foreign substances (primary treatment), final treatment can be performed with a filter. (Extending the life of the element and reducing running costs) 【Case Overview】 ■Challenges - When using only general filters, the frequency of element replacement is high, leading to high running costs. ■Results - The primary treatment with this product reduces the frequency of element replacement and lowers running costs. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of Elementless Filter] Semiconductor Industry

Introducing case studies of "FILSTAR"! It can be used for the separation and recovery of diamond polishing agents, as well as the separation, recovery, and classification of glass powder!

We would like to introduce a case study of the introduction of the elementless filter "FILSTAR" in the semiconductor industry. In gold and silver (precious metal) plating on substrates, it is used for the recovery of plated materials during the plating stripping process, and in factory exhaust gas treatment, it removes foreign substances from the circulating water in scrubbers. Additionally, in copper plating for IC packages, it can be used for the removal of foreign substances in the stripping tank, separation and recovery of plating sludge, and removal of foreign substances in the plating bath. [Case Overview (Excerpt)] ■ Hard Disk Polishing - Year of Introduction: 2010 - Number of Units Introduced: 20 units *For more details, please refer to the PDF document or feel free to contact us.

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[Case Studies of Elementless Filters] Chemicals, Pharmaceuticals, Food

Introducing case studies of "FILSTAR"! Examples of use in pharmaceutical manufacturing, pharmaceutical efficacy evaluation, beverage and processed food production, and more!

We would like to introduce a case study of the elementless filter "FILSTAR" implemented in the chemical, pharmaceutical, and food industries. It can be used for the separation and recovery of solid catalysts in reaction liquids during the manufacturing of plastic, adhesives, and moisture-absorbing agent raw materials. Additionally, it can be utilized for the recovery and classification of manufactured fine particles during the production of precious metal fine particles (such as gold and silver). [Case Overview (Excerpt)] ■ Manufacturing of plastic, adhesives, and moisture-absorbing agent raw materials - Year of implementation: 2010 - Number of units implemented: 20 units *For more details, please refer to the PDF document or feel free to contact us.

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  • filter

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Achieving high-precision filtration! Centrifugal separation filter 'FILSTAR'

Centrifugal separation cyclone filter! Achieving high-precision filtration with just the flow of water!

"FILSTAR" is a high-precision centrifugal separation filter that achieves over 98% separation and removal rate for particles of 10μm. FILSTAR can filter water with high precision solely through its unique water flow control, without using industrial filters. ■ Want to eliminate filter clogging ■ Want to eliminate disposable industrial filters and reduce industrial waste ■ Want to simplify the disposal of sediments, sludge, and waste collected by the filter ■ Want to reduce costs associated with purifying factory wastewater by reusing it If you have any of the above concerns, please consider introducing our centrifugal filter. 【Benefits of Introduction】 ■ Achieves high-precision filtration! Over 98% of particles larger than 10μm can be recovered ■ No filter clogging There are no parts that block the flow path or complex mechanisms in the internal structure, making inspection work easy ■ No running costs, no maintenance, no industrial waste No need for filter media or paper filters, eliminating the need for filter replacement work *For more details, please refer to the PDF document or feel free to contact us.

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  • Other filters
  • Wastewater/wastewater treatment equipment
  • Filtration Equipment

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"FILSTAR" that makes it possible to extend the life of filters.

Achieve the extension of filter life, reduction of industrial waste, and zero filter replacement work! Introducing filters that do not require replacement after a single installation!

"FILSTAR" is a cyclone filter that achieves high-precision filtration solely through water flow control, without using disposable industrial filters. ■ I want to reduce the frequency of replenishing liquids. ■ I want to reduce the cost of oil replenishment and industrial waste. ■ I want to solve filter clogging issues. ■ I want to eliminate filter disassembly and cleaning tasks. ■ I want to eliminate filter replacement tasks and reduce replacement frequency. ■ I do not want to stop the machine for filter replacement tasks and want to minimize opportunity loss. If you have any of the above concerns, please try our filter. 【Benefits of Introduction】 ■ No industrial waste Since FILSTAR does not have disposable filter elements inside, there is no need to purchase or replace filter elements. ■ No maintenance required The internal structure of the filter has no parts that block the flow path or complex mechanisms, so it does not clog. ■ Extended filter lifespan Using our filter as a pre-filter significantly reduces the replacement frequency of secondary filters and final filters.

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  • Other filters
  • Wastewater/wastewater treatment equipment
  • Filtration Equipment

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Sludge, cutting chips, shavings, and cutting powder recovery filter

Leave the collection of sludge to us! The FILSTAR sludge recovery device is perfect for collecting fine sludge such as chips, shavings, and cutting powder generated by machine tools!

"FILSTAR" is a filter that achieves high-precision filtration through centrifugal force. It recovers over 98% of sludge, chips, and cutting powder of 10μm. 【Do you have the following requests?】 ■Reduction of sludge cleaning burden →FILSTAR is a filter that does not clog, eliminating the hassle of filter replacement. ■Prolonging the life of cutting fluids and coolants →The cutting fluids and coolants filtered by FILSTAR can be reused repeatedly. ■Improvement of machining accuracy →High-precision filtration recovers sludge contained in cutting oil, enhancing the machining accuracy of the workpiece. ■Machine operates continuously even when disposing of sludge →The optional drain cup for FILSTAR allows for sludge recovery while the machine is still running. 【Case Studies】 ■Machine tool industry  Recovery and removal of chips, shavings, cutting powder, and sludge from coolant tanks. 【Benefits of Implementation】 ■Zero industrial waste ■Stable cleanliness of coolant ■Zero burden of filter cleaning and zero running costs.

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Coolant liquid filtration filter "FILSTAR"

A filter that is optimal for filtering coolant liquid and collecting chips, cutting powder, and sludge! Achieves reduced fluid costs and zero industrial waste!

"FILSTAR" is a filter that achieves high-precision filtration through centrifugal force. It recovers over 98% of 10μm sludge, chips, and cutting powder. 【Do you have the following requests?】 ■ Reduction of sludge cleaning burden → FILSTAR is a non-clogging filter, eliminating the hassle of filter replacement. ■ Extension of machining fluid and coolant life → Machining fluid and coolant filtered by FILSTAR can be reused repeatedly. ■ Improvement of machining accuracy → High-precision filtration recovers sludge contained in cutting oil, enhancing the machining accuracy of the workpiece. ■ Machines can operate continuously while disposing of sludge → The optional drain cup for FILSTAR allows for sludge recovery while the machine is running. 【Case Studies】 ■ Machine Tool Industry Recovery and removal of chips, shavings, cutting powder, and sludge from coolant tanks. 【Benefits of Implementation】 ■ Zero industrial waste ■ Stable cleanliness of coolant ■ Zero burden of filter cleaning and zero running costs.

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  • Other filters

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Solving issues in the processing site! A filter that promotes productivity improvement.

Leave the recovery of sludge generated from cutting and grinding processes to FILSTAR! No need for filter cleaning! Energy-saving measures through the recycling of liquids!

"FILSTAR" is a filter that achieves high-precision filtration without using consumable filters, relying solely on the flow of water. 【Do you have the following needs?】 ■ Want to easily collect sludge from cutting and grinding processes ■ Want to reduce tank cleaning ■ Want to reduce industrial waste ■ Want to decrease the cleaning of consumable filters ■ Want to reduce electricity and water usage, promoting energy conservation ■ Want to reduce maintenance work and improve productivity in processing sites 【Benefits of Implementation】 ■ Achieves high-precision filtration and reduces tank cleaning Sludge larger than 10μm can be recovered at over 98%. This reduces the frequency of tank cleaning. ■ Zero running costs, zero maintenance, zero industrial waste Since no filter media or paper filters are needed, there are no costs for purchasing or replacing consumable filters. In other words, it reduces industrial waste. ■ Energy Saving 1 [Stable Cleaning Quality of Water] Sludge and sediments are collected in a dedicated cup and not returned to the tank, maintaining clean liquid. This reduces the usage of processing fluids and water. ■ Energy Saving 2 [Electricity Savings] The filter itself does not require power and operates solely on the flow of water from the pump, thus reducing electricity consumption.

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  • Other filters
  • Wastewater/wastewater treatment equipment
  • Filtration Equipment

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A filter that solves liquid challenges with the functions of filtration, recovery, classification, and concentration.

An eco-friendly filter that produces no waste, designed for environmental compatibility! Additionally, its clog-free structure ensures maintenance-free operation and reduced running costs!

FILSTAR is a filter that can achieve high-precision filtration using only the flow of water. We solve your liquid-related concerns with four functions! Case Studies ■Filtration■ Customer in the machine tool manufacturing industry... wants to clean the cutting fluid to improve machining accuracy. → Function: Separates solid particles contained in the liquid. → Result: By separating the cutting fluid from chips and shavings, the cleanliness of the cutting fluid is stabilized. ■Recovery■ Customer in the food industry... wants to remove the skins of vanilla beans and recover the seeds. → Function: Recovers solid particles contained in the liquid. → Result: Separates the skins from the seeds of the vanilla beans, allowing for the recovery of only the necessary parts. ■Classification■ Customer in the capacitor industry... wants to improve the quality of ceramic capacitors. → Function: Separates solid particles of different sizes. → Result: By classifying the materials for capacitors, it becomes possible to collect ceramic powder of the same size, thereby improving the quality of ceramic capacitors with uniform powder grades. ■Concentration■ Customer in the semiconductor industry... wants to recycle liquid plating. → Function: Increases the concentration of the liquid. → Result: Concentrates the plating solution, recovers it as a solid, and recycles the recovered plating materials.

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  • Wastewater/wastewater treatment equipment

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Plastic Industry / Reuse of Cleaning Water: Interview with Hagiwara Industry Co., Ltd.

An interview with Hagiwara Industry Co., Ltd., the top manufacturer of domestic blue sheets! What is essential for promoting SDGs across the entire plastic industry...?

We conducted an interview with a customer who has introduced our products. The second installment features an article about Hagiwara Industry Co., Ltd., a top manufacturer of domestic blue sheets. ■ Hagiwara Industry Co., Ltd. ■ A company that manufactures and sells plastic products and related machinery, with flat yarn (*) as its core technology. It is the top manufacturer of domestic blue sheets. In 2020, it launched Japan's first "Used Blue Sheet Recycling Project: ReVALUE+" and is actively working on promoting SDGs across the entire plastic industry and addressing environmental issues caused by waste plastics. (*Flat yarn: A flat thread made by cutting plastic film into strips and stretching it to enhance strength.) 【Business Description】Manufacturing and sales of related products using synthetic resin fibers and industrial machinery applying related technologies. This time, we interviewed Mr. Yoshihiro Sasahara, Executive Officer and Head of the Environmental Business Promotion Office. Hagiwara Industry Co., Ltd. is making the know-how of its blue sheet recycling project open and is working towards promoting SDGs across the entire plastic industry. This is an attractive initiative aimed at solving environmental issues in the plastic industry. We hope you take a look.

  • Solid-liquid separation filter

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A filter for collecting paint sludge from the water in the paint booth after paint spraying.

Leave the recovery of sludge from the paint booth water to high-precision filters! It makes tank cleaning easier and contributes to improving factory productivity!

"FILSTAR" is a filter that achieves high-precision filtration using only the flow of water, without the need for consumable filters. 【Do you have the following requests?】 ■ Prevention of unpleasant odors ■ Reduction of tank cleaning burden ■ Efficiency in collecting and cleaning paint residue ■ Reduction of water usage and continuation of water recycling ■ Elimination of consumable filters and reduction of industrial waste ■ Reduction of maintenance work and improvement of factory productivity 【Benefits of Implementation】 ■ Achieves high-precision filtration and reduces tank cleaning More than 98% of particles larger than 10μm can be collected. ■ Stable cleaning quality of liquids Filtered paint residue, paint sludge, and sediments are collected in a dedicated cup and not returned to the tank, maintaining clean liquids. ■ Zero industrial waste, zero maintenance, zero running costs Since no filter media or paper filters are needed, industrial waste can be reduced. 【Effects of Implementation in Painting Factories】 ■ Before Implementation ■ After Implementation Tank cleaning 5 hours/week → ◎ 1 hour/week (Labor cost reduction of 960,000/year) Liquid replacement 1 time/year → ◎ 1 time/2 years (Wastewater cost reduction of 120,000/year) ◎ Reduction of unpleasant odors

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Maintenance costs, maintenance, industrial waste 0 filter 'FILSTAR'

An elementless filter with zero maintenance costs, maintenance, and industrial waste! Leave solid-liquid separation to Filstar, with a cumulative installation record of 50,000 units!

The elementless filter "FILSTAR" is a high-precision cyclone filter that collects over 98% of 10μm debris. Since it uses centrifugal force for solid-liquid separation, there is no need for consumable filter elements or filter media. 【Zero Maintenance Costs】 FILSTAR does not require any consumable industrial filters. There are no running costs for the filter, and there are no labor costs associated with replacement work. 【Zero Maintenance】 Conventional filters require replacement work when they become clogged. Since FILSTAR does not require any filter replacement, it reduces the burden on operators and improves productivity. 【Zero Industrial Waste】 Since there is no need for consumable filters, there are no waste disposal costs.

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  • Wastewater/wastewater treatment equipment

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