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frameの製品一覧

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Frame stand (mass production type)

Frame stand (mass production type)

This is an example of a frame (mass production type) assembled using angle-shaped steel materials manufactured by Mitsuya Co., Ltd., along with a top plate and surrounding cover.

This case involves a frame for industrial machinery and equipment. Initially, two units were to be produced, but later an additional 19 units were added. While this is not a particularly difficult type of product for Mitsuya Co., Ltd., producing 19 units in mass production is unusual. Due to the short production period, typically one or two units can be made by one or two people without much difficulty in maintaining quality, but with 19 units, about eight people were involved in the production, which made it a bit challenging to ensure consistent quality. However, since we had already produced the initial two units, we were able to establish processing points and quality standards, allowing us to somewhat unify the quality of the two units and the 19 additional units. Regarding shipping, we initially arranged for a 4-ton truck since the size of the 19 products could fit in one. However, when the transportation company came to inspect the products beforehand, they found that the weight of the 19 units exceeded 3,000 kg. Since a 4-ton truck can only carry a maximum load of 2,750 kg, we realized it would not work and quickly switched to a 10-ton truck to accommodate the shipment.

  • Other machine elements
  • Other machine tools
  • Other processing machines

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

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Loading and packaging of large container products.

Loading and packaging of large container products.

This time, we will introduce a case of transporting large products manufactured by Mitsuya Co., Ltd., rather than a production example.

At Mitsuya Co., Ltd., we often receive requests from customers for single or one-off products rather than mass-produced items. This time, we received an order for a large chassis frame that, when assembled, measures W5800, L3150, and H2750, which we have divided into three parts. The size of each product is W1900, L3150, and H2750, resulting in three units. With these dimensions, it would typically fit on a 10-ton truck; however, since the truck bed length is L9670, L3150 x 3 = 9450, it seems it should fit. But due to the need to insert sleepers to prevent interference with the products and the various items loaded on the truck bed for transportation, we cannot load all three units onto one truck. If we orient them in the H2750 direction, they might fit, but with a height of 3150, there is a risk of interference with overpasses or tunnels while driving. Therefore, we decided against transporting them on one truck and arranged for one 10-ton flatbed truck and one 4-ton flatbed truck instead.

  • Other machine elements
  • Other machine tools
  • Other processing machines

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Loading and packaging of large container products.

Loading and packaging of large container products.

This time, we will introduce a case of transportation for a large product manufactured by Mitsuya Co., Ltd., rather than a production example.

At Mitsuya Co., Ltd., we often receive requests from customers for single or one-off products rather than mass-produced items. This time, we received an order for a large chassis frame that measures W5800, L3150, H2750, which has been divided into three parts. The size of each product is W1900, L3150, H2750, resulting in three units. With these dimensions, it would fit a 10-ton truck; however, since the truck bed length is L9670, L3150 x 3 equals 9450, which seems like it should fit on the truck. However, to prevent interference with the product, we need to insert sleepers, and since various transport items are loaded on the truck bed, we cannot load all three units onto one truck. While it seems that placing them in the H2750 direction would work, the height of 3150 poses a risk of interference with overpasses or tunnels during transit. Therefore, we decided against transporting them on one truck and arranged for one 10-ton flatbed truck and one 4-ton flatbed truck instead.

  • Other machine elements
  • Other machine tools
  • Other processing machines

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Large frame for a large container

Large frame for a large container

We will introduce an example of a large casing frame produced by Mitsuya Co., Ltd.

This product is manufactured as the interior frame of the "large insulated housing frame." The large insulated housing frame is divided into three sections, and this product is also divided into three parts to fit inside it. This product is essentially a sheet metal fabrication made by welding together processed plates shaped like angles. The outer surface has mounting holes for securing it to the large insulated housing frame, and the inner surface has tapped holes for attaching various functional cover components, which are processed before welding. Additionally, to fit inside the large insulated housing frame, the overall dimensional accuracy and distortion (diagonal dimensions) are strictly controlled, and various reinforcements and ribs were added during the welding assembly to ensure the accuracy of the holes and taps. When combined and fixed with the outer frame, there may be slight differences in precision, such as mounting holes aligning properly or being off by 1-2 mm, due to each of the three units being manufactured by different workers. However, by slightly modifying the areas where the outer large insulated housing frame interferes, all three units were able to be assembled together successfully.

  • Other machine tools
  • Other machine elements
  • Other processing machines

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Large enclosure frame with insulation material

Large enclosure frame with insulation material

We would like to introduce an example of a large enclosure frame with insulation material produced by Mitsuya Co., Ltd.

This product is a machine device housing with dimensions of W; 5,800, L; 3,150, H; 2,750, and it has been designed as a three-part frame for consideration of manufacturing and transportation. The photo shows one of the three parts. Additionally, the main photo intentionally features an incomplete production image, while the completed photo is included as a secondary image. When we were approached, the delivery time was very short at just over two weeks, and there was an inquiry about whether it could be manufactured using only the 3D data. However, I communicated that based on the 3D data, it would be difficult to manufacture without 2D drawings at the welding stage, as the mounting positions (dimensions) of the parts were unclear. We then created a manufacturing program based on the completed 3D model data, and later confirmed the manufacturing quantities and checked for any deficiencies in the manufacturing data or omissions in the production layout using 2D drawings and a parts list before proceeding with the manufacturing allocation.

  • Other machine elements
  • Other machine tools
  • Other processing machines

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Scaffold frame

Scaffold frame

This is an introduction to a case study of the frame structure manufactured by Mitsuya Co., Ltd.

This case involves a frame used for inspection and measurement equipment. It is a fabricated product made from 19 pieces of 40×40×2.3t square pipes in four types, three pieces of angles in two types, and nine plates of thick steel measuring 12t, 16t, 22t, and 25t, as well as nine plates of thin steel measuring 2.3t and 3.2t. Although it appears to be a simple fabricated frame in terms of size and shape, the challenge of this product was that three tapped holes were machined on the inner measuring surface of the thick plate attached to the top surface of the frame.

  • Other processing machines
  • Other machine elements
  • Other machine tools

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Frame stand

Frame stand

This is an introduction to a case study of the fabrication of a canning processing frame made by Mitsuya.

This product is a frame for equipment used in machine tools and industrial machinery. It is welded by combining three types of square pipes and thick plates. Typically, such frame structures consist of an upper square pipe frame that serves as the base for the thick plate on top and a lower square pipe frame on the bottom, which are similar in design. After combining the four square pipes, additional square pipes are inserted between them to form the frame shape. However, this results in the side surfaces of the upper and lower frames having the ends of the square pipes exposed, necessitating the use of end plates to cover these ends, which increases welding labor and consequently raises costs. Therefore, at Mitsuya, we first assemble the square pipe frame for the side sections and insert intermediate square pipes to shape the frame. This allows the exposed ends of the square pipes on the top and bottom to be filled with thick plates, enabling production without increasing the number of components. Since large tapping operations were required on the thick plate surface extending to the square pipes, we ensure high-precision tapping by requesting a cooperating company with a five-sided machining machine to handle the tapping, including for the side and bottom surfaces.

  • Other machine elements

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Large generator frame

Large generator frame

This is a large machine frame product manufactured by Mitsuya Corporation.

As a feature, the size of the completed product when assembled is 5,000mm. It consists of two frames, one with a length of 3,800mm and the other with a length of 1,300mm. The largest welding table in Mitsuya Co., Ltd.'s factory is 5'×10' (1524×3040), so the 3,800mm frame cannot be placed on the table. Since there are many large frames requested by Mitsuya Co., Ltd., workers modify each welding table to accommodate them. Additionally, the welding tables are designed with ample space, ensuring that even if the product extends beyond the table, the safety of surrounding workers is maintained.

  • Generators and transmission motors

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Equipment storage container frame

Equipment storage container frame

This is a frame product assembled through canning processing for a container used to store equipment for infrastructure facilities.

The container requires assembling nearly 20 types of steel parts using welding and other methods before it is completed, making it a very labor-intensive product of can manufacturing. The photo shows the stage where the frame, which serves as the base for the container, has been assembled. After this, steel plates will be attached around it. Our company also offers optimal unfolding of parts by handling the disassembly from the assembly drawings for this container. *For our customers, outsourcing the disassembly of parts makes it possible to reduce management costs within their company.

  • Other machine elements

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録

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