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gauge Product List

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[Product Example] Serration Gauge in Transmission Case

[Product Example] Serration Gauge in Transmission Case

A case of a product used to measure the serration inside the transmission case.

We would like to introduce a product example of "Serration Gauge inside the Transmission Case" from Ito Precision Tool Manufacturing Co., Ltd. This product is used in the automotive industry to measure the serration inside the transmission case. Designed and manufactured according to customer requirements, this measuring gauge allows for simultaneous measurement of the width of the upper and lower sections, as well as positional accuracy. During the manufacturing stage, the upper and lower sections are designed to be separate and fixed together with a knock pin mechanism. It also accommodates high-precision assembly by skilled workers, and in the case of this product, we guarantee assembly with a positional accuracy of 0.02 or less for the width of the upper and lower sections when cut with wire. 【Product Attributes (Specifications)】 ■ Product Classification: Transmission Case ■ Industry: Automotive Industry ■ Measurement Item: Groove Positional Accuracy ■ Measurement Tolerance: 0.2 *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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[Product Example] Aluminum Head Cylinder Case Gauge

[Product Example] Aluminum Head Cylinder Case Gauge

Introducing product examples of aluminum head cylinder case gauges.

We would like to introduce a product case of the "Aluminum Head Cylinder Case Gauge" from Ito Precision Tool Manufacturing. This hole position gauge is designed to measure cylinder heads used in motorcycles. There are numerous holes in a single cylinder head, and there was a request to design it in such a way that all measurement points could be measured at once. Since the measurement targets are small diameter holes such as Φ5 and Φ10 that cannot be measured with a cylinder gauge, we have designed and manufactured a custom small diameter cylinder gauge. In assembly, the unit part of the cylinder gauge is small, so the measuring elements are also small, and care is taken during assembly to pay attention to fine details such as the SR parts and burrs. 【Product Attributes (Specifications)】 ■ Product Classification: Head Cylinder ■ Industry: Automotive Industry ■ Material: Aluminum ■ Size: 150×120 ■ Measurement Item: Hole Position ■ Measurement Tolerance: Position Tolerance 0.1 *For more details, please refer to the PDF document or feel free to contact us.

  • Other inspection equipment and devices

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Knowledge and Technology Handbook on General Gauges and Dedicated Gauges!

Knowledge and Technology Handbook on General Gauges and Dedicated Gauges!

Includes basic knowledge of gauges and examples of product manufacturing! Please use it to address labor shortages and improve productivity in inspection and quality control processes!

This catalog features general gauges and specialized gauges handled by Ito Precision Tool Manufacturing Co., Ltd. It introduces the types of gauges and the reasons for using them. Additionally, it includes a wide range of gauge product examples. Please use this information to address the labor shortage and improve productivity in inspection and quality control processes. [Contents] ■ Basics of gauges ■ Types of gauges we offer ■ Gauge product examples ■ Types and definitions of geometric tolerances *For more details, please refer to the PDF document or feel free to contact us.

  • Other inspection equipment and devices

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Halve the measurement efficiency in quality inspection, which is essential for mass-produced items! 'Custom Gauge'

Halve the measurement efficiency in quality inspection, which is essential for mass-produced items! 'Custom Gauge'

Are you facing issues such as "defects occurring" or "taking too much time" in the inspection process using gauges? Custom gauges can solve your measurement efficiency problems!

Our company specializes in custom-made and specially designed gauges used for precision inspection and quality assurance of mass-produced automotive parts and other components. A gauge refers to a measuring instrument that allows anyone to easily, quickly, and accurately determine the quality of a product, making it indispensable in production environments. In this context, do you have any concerns with the inspection or measurement gauges you are currently using? - Inspections are conducted, but defects still occur. - Inspections take too long, reducing productivity. In today's manufacturing industry, quality assurance is essential, yet it is also true that differences can arise based on the skills and proficiency of inspection operators. That is why we would like to introduce our "custom gauges." While a single gauge may not be able to measure various products, by specializing in inspections and measurements for each process, we can reduce the measurement time for products manufactured in the thousands to tens of thousands to less than half, significantly improving measurement efficiency. If you are facing the above issues or are interested, please consult with our experienced company. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other inspection equipment and devices

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[Online Technical Seminar] Learn from Measurement Professionals! What is a Dedicated Gauge?

[Online Technical Seminar] Learn from Measurement Professionals! What is a Dedicated Gauge?

[Online Technical Seminar] Contributing to the Improvement of Quality Control and Inspection Systems! We will clearly explain everything from the basics of dedicated gauges to practical examples!

We are pleased to announce that our company will be holding an "Online Technical Seminar: Learn from Measurement Professionals!! How to Use Dedicated Gauges" starting from September 24 (Thursday). Do you have any concerns regarding your current quality control and inspection system? - There are no technicians who can handle 3D measuring instruments. - Inspection results vary depending on the operator. As measurement professionals, we will provide a clear explanation aimed at technicians who are facing the above issues, covering the basics of dedicated gauges as well as specific inspection examples. 【Seminar Overview】 1. What is a dedicated gauge? 2. Benefits of using dedicated gauges 3. Inspection scenes using dedicated gauges 4. Examples of gauge production by work type 5. Three points to consider when producing or ordering dedicated gauges Please apply through the website "measuring-gauge.com" below. *For more details, please download the materials or contact us directly.

  • Technical Seminar

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Attention all users of 3D measuring machines! Gear measurement efficiency improvement | Seminar held!

Attention all users of 3D measuring machines! Gear measurement efficiency improvement | Seminar held!

[Online Technical Seminar] Contributing to the Improvement of Quality Control and Inspection Systems! We will share methods for "Enhancing Gear Measurement Efficiency Using Gauges"!

Ito Precision Tool Manufacturing Co., Ltd. will hold the 3rd Online Technical Seminar starting from November 30 (Monday). The theme is "Improving the Efficiency of Gear Measurement Using Gauges - How to Achieve Greater Efficiency in Gear Measurement than with 3D Measuring Machines." This seminar is a must for those who have the following concerns: - Measurement tasks for gears are taking too much time. - The quality of gear inspection is inconsistent, and quality assurance is not being achieved. - Only a few technicians can use the 3D measuring machine, leading to a reliance on specific individuals for gear measurement tasks. As professionals in measurement, we will specifically convey methods for improving the efficiency of gear measurement using gauges and help solve your concerns. We will also demonstrate a comparison of inspection times between 3D measuring machines and gauges. We hope you will join us! 【Seminar Overview】 - Types of Gears - Explanation of Target Work for Measurement Demonstration - Measurement Demonstration Video - Items for Gear Measurement - Comparison of 3D Measuring Machines and Gauge Measurements - Case Studies of Gear Measurement Please register from the link below. https://bit.ly/3lEWUA8 *For more details, please download the materials or contact us directly.

  • Technical Seminar

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電気自動車（EV）の品質管理に！『専用ゲージの勧め』※技術資料有

電気自動車（EV）の品質管理に！『専用ゲージの勧め』※技術資料有

高品質なEV部品にも対応！検査結果のバラつき…複数工程の検査…専用ゲージの活用で検査・品質管理工程における生産性向上に貢献！

電気自動車（EV）部品に対する高品質化の要望は、年々高まってきており、 技術者不足の中、より効率的に製品の検査・品質管理を行いたい製造現場も多いのではないでしょうか。 伊藤精密工具製作所が取り扱う専用ゲージ（総型ゲージ）はそんなお悩みを持つ方に是非とも知っていただきたい製品になります。 〈よくあるお悩み事例〉 ・測定者ごとに結果のバラつきがでる… ・複数の測定項目を1つ1つ検査し大幅に時間がかかる… ・測定部署での検査待ちを減らし、その場（生産現場）で検証したい… ・3次元測定機でできる検査を”誰でも簡単に”行いたい… 専用ゲージのご利用には下記メリットがございます。 ■誰でも簡単に検査・測定が可能　測定結果が安定 ■複数の測定項目を1つの検査治具で対応　測定時間の短縮に貢献 ■各部署との検査待ち（3次元測定機などを使った）が不要　その場で測定結果を判断可能 ■動力やエアーなどをエネルギー源としないため、エコ化に貢献 是非、検査・品質管理工程の人手不足・生産性向上の対策にお役立て下さい。 ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。

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[Presentation of Materials] Key Points for Successful Inspection and Quality Control!

[Presentation of Materials] Key Points for Successful Inspection and Quality Control!

Clear explanations of common issues on-site, such as variations in measurement results, lack of engineers, and the development of management personnel, along with their solutions!

Do you have any concerns regarding quality control and inspection of metal products? - Variability in inspection results and reliance on individual management systems... - Lack of engineers in the quality control system... - Ongoing issues with customer defects in the production system for new products... - Desire to advance automation in the inspection field... We would like everyone with such concerns to take a look! At Ito Precision Tool Manufacturing, we have five engineers, including first and second-class skilled workers in machine inspection, who can solve various issues related to inspection and quality control. This document provides a detailed explanation of the challenges in production sites and introduces the solutions we have proposed and guided in the past. For those who want to consider "more effective measures" in the increasingly stringent quality control or those who are "looking to explore or are interested," please take a look at the materials. *For more details, please refer to the PDF document or feel free to contact us. [Contents] 1 What we want to convey in this document 2 Challenges in the field of inspection and quality control 3 Proposal and guidance on solutions 4 Publisher information

  • Contract measurement
  • Other inspection equipment and devices

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[Product Example] "Aluminum Cover Custom Screw Gauge for Depth Measurement"

[Product Example] "Aluminum Cover Custom Screw Gauge for Depth Measurement"

A design that manages the dimensions from the tip to the grip! The complete screw depth can be measured using calipers!

Our company receives workpieces and drawings from customers and is committed to designing and manufacturing gauges that meet their requirements. Here, we would like to introduce one example of a gauge designed and manufactured by our company: the "Aluminum Cover Custom Screw Gauge for Depth Measurement." 【Case Features】 ■ Custom screw gauge with a modified caliper insertion section ■ Design and manufacturing of custom screw gauges for each workpiece are possible ■ Custom screw gauges can also be produced ■ The depth of a complete screw can be measured using a caliper while the screw is inserted into the workpiece *For more details, please download the PDF or feel free to contact us.

  • aluminum
  • bolt
  • Other measurement, recording and measuring instruments

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[Product Example] Inner Diameter Tapered Shape of Aluminum Parts - Measuring Pin Gauge

[Product Example] Inner Diameter Tapered Shape of Aluminum Parts - Measuring Pin Gauge

Introducing product examples of pin gauges for measuring the inner diameter of aluminum products.

We would like to introduce a product example of "Aluminum Parts Inner Diameter Taper Shape Measuring Pin Gauge" from Ito Precision Tool Manufacturing Co., Ltd. This is a pin gauge used to measure the inner diameter of aluminum products. It is increasingly used in motor components and can measure the taper shape of the inner diameter with a dimensional accuracy of ±0.0005mm. At first glance, it may seem like a simple shape for processing, but because the outer shape is machined to create a taper shape one by one, it has been avoided by companies that provide general-purpose gauges, and there were no requests from such companies, which led to inquiries to our company. In addition to the processing of composite gauges and master gauges, as previously introduced, we also manufacture custom pin gauges like the one introduced this time. 【Product Attributes (Specifications)】 ■ Product Classification: Pin Gauge ■ Industry: Semiconductor ■ Material: Steel ■ Size: φ0.1mm × L100mm ■ Measurement Items: Inner diameter shape, dimensional size ■ Measurement Tolerance: ±0.0005mm *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • aluminum

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Product Example: S45C Cover - Cover Gauge for Inner Diameter Runout Measurement

Product Example: S45C Cover - Cover Gauge for Inner Diameter Runout Measurement

Introducing product examples of measurement gauges for measuring the outer diameter runout accuracy of workpieces.

We would like to introduce a product example of the "S45C Cover Inner Diameter Runout Measurement Cover Gauge" from Ito Precision Tool Manufacturing. This is a measurement gauge used to measure the runout accuracy of the outer diameter of a workpiece. Although it measures the runout accuracy of the inner diameter, it is designed so that the operator can efficiently complete the measurement by setting the workpiece and rotating the bar. Measurements using general 3D measuring instruments or universal measuring devices depend on the operator's ability, which can lead to quality defects. On the other hand, our measurement gauge minimizes the influence of human factors in the inspection process, thereby preventing the occurrence of defects during inspection. 【Product Attributes (Specifications)】 ■ Product Classification: Cover Gauge ■ Industry: Automotive ■ Material: Iron ■ Size: 200×200 ■ Measurement Item: Inner Diameter Runout Accuracy ■ Measurement Tolerance: ±0.02mm *For more details, please refer to the PDF document or feel free to contact us.

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【Product Example】Plug Gauge for Measuring Iron

【Product Example】Plug Gauge for Measuring Iron

Introducing a product example of a gauge for measuring the hole depth of tank covers used in automobiles.

We would like to introduce a product example of "plug gauges for measuring iron" from Ito Precision Tool Manufacturing Co., Ltd. This gauge is used to measure the hole depth of tank covers used in automobiles. Gauges are utilized primarily in the automotive industry for in-process inspection of high-precision geometric tolerances and dimensional tolerance parts, as well as for pre-shipment measurements. While many manufacturers handle products that comply with JIS standards, the reason why a specialized small factory like ours produces gauges is to measure products that fall outside of the standards or are custom-designed. This product is also a plug gauge that falls into that category, and we manufactured a gauge with custom specifications. 【Product Attributes (Specifications)】 ■ Product Classification: Plug Gauge ■ Industry: Automotive ■ Material: Iron ■ Measurement Items: Hole Depth, Dimensional Accuracy *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • stainless

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[Product Example] SS400 Gear - Gear Gauge for Measuring Outer Diameter Runout Accuracy

[Product Example] SS400 Gear - Gear Gauge for Measuring Outer Diameter Runout Accuracy

Introducing product examples of gear gauges for measuring runout accuracy against the inner diameter of the outer shape.

We would like to introduce a product case of the "SS400 Gear External Diameter Runout Precision Measurement Gear Gauge" from Ito Precision Tool Manufacturing Co., Ltd. This is a measurement gauge for gears used in automotive transmissions. It was designed and manufactured with the purpose of inspecting the runout of gears as well as measuring inner and outer diameters. It is equipped with four dial gauges, allowing measurement of four locations for inner and outer diameters with a single unit. Additionally, the specification allows for the installation of a master section for inner diameter measurement. At first glance, it may seem like a gauge that anyone can create, but achieving precision for the four measurement positions with each dial gauge is challenging. It is a gauge that can only be realized by a company like ours, which possesses design and manufacturing know-how of hundreds of thousands of points. 【Product Attributes (Specifications)】 ■ Product Classification: Gear ■ Industry: Automotive ■ Material: Steel ■ Measurement Items: Outer Diameter Runout ■ Measurement Tolerance: Positional Accuracy "0.1" *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • gear

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[Example] S45C cover, general gauge for measuring positional accuracy of each hole and surface flatness.

[Example] S45C cover, general gauge for measuring positional accuracy of each hole and surface flatness.

Introducing a product example of a total gauge type that opens and closes like a Kannon door to set the workpiece.

We would like to introduce a product example of the "S45C Cover General Gauge for Measuring Hole Position Accuracy and Surface Position Accuracy" from Ito Precision Tool Manufacturing Co., Ltd. This general gauge features a front door that opens and closes like a folding door, allowing for easy setup of the workpiece. It can measure over 30 different items with a single unit, and the number of auxiliary gauges can exceed 100. It can be considered one of the largest gauges we have manufactured. For products with many measurement items created by our customers, this gauge allows for quick and reliable measurements by anyone, compared to using a 3D measuring instrument. 【Product Attributes (Specifications)】 ■ Product Classification: Cover/Case ■ Industry: Automotive ■ Material: Steel ■ Measurement Items: Hole Position Accuracy, Surface Position Accuracy ■ Measurement Tolerance: 0.1, 0.05 *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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[Product Example] Transmission Gear Gear Gauge for Gear Hole Position Measurement

[Product Example] Transmission Gear Gear Gauge for Gear Hole Position Measurement

Introducing a product case of a hole position measurement gauge for transmission gear press parts.

We would like to introduce a product case of Ito Precision Tool Manufacturing's "Transmission Gear Gear Gauge for Measuring Gear Hole Positions." This is a custom gauge used for measuring the hole positions of gear press parts used in automobile transmissions. The workpiece is set in the center, and the positional accuracy of the holes opened on the outer diameter is measured. All holes are sized at φ1.5, and by setting a plug gauge around them, all holes can be measured at once. In cases where complex inspection processes are required, such as measuring multiple hole positions and diameters like with this gauge, it can be more efficient to manufacture a dedicated gauge for inspection rather than using a general-purpose measuring instrument. 【Product Attributes (Specifications)】 ■ Product Classification: Case/Cover ■ Industry: Automotive ■ Material: Steel ■ Measurement Item: Hole Position Accuracy ■ Measurement Tolerance: 0.2mm *For more details, please refer to the PDF document or feel free to contact us.

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