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Pro Manual! Basic Text for Quality Control for Young Employees

"Current situations that should be understood when considering quality management" and "necessary mindsets and basic knowledge" are included! The foundation of quality management is to prevent problems before they occur.

This document covers the necessary content to ensure that young employees firmly grasp the fundamentals of quality management. Customer-first philosophy means listening carefully to what customers want, providing products and services that meet their expectations, and earning their trust. Traditionally, quality management focused primarily on conducting final inspections to prevent defective products from reaching the market. However, simply rejecting defective products can lead to increased costs due to waste and rework. Today, the basic principle is that "quality is built into the process." The goal is to manage upstream processes through preventive activities to avoid defects in the manufacturing site and to pursue continuous improvement. [Contents] ■ Current situation that should be understood when considering quality management ■ Necessary mindset and foundational knowledge for conducting quality management ■ Preventive tools, mistake-proofing tools, visualization tools *For more details, please refer to the PDF document or feel free to contact us.

  • Technical Seminar

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Pro Manual! A Guide to Business Reform and Quality Improvement for Factory Managers: Approaches and Case Studies

Explaining the basics of "Quality Management" and the creation of systems for "Preventing Troubles Before They Occur"!

The activities of a company are built on "people," "organizations," "technology," and "systems," but ultimately, it is "people" who determine quality. Differentiation cannot be achieved through factory equipment or machine performance. How can we solve everyday challenges such as poor quality and low productivity? To promote business reform and quality improvement, it is essential to firmly establish "correct quality management activities." To achieve this, factory managers must constantly consider what the fundamental elements of "people," "organizations," "technology," and "systems" should be and how to strengthen them, while demonstrating leadership and management skills. This explanatory document clarifies various issues faced by small and medium-sized manufacturing industries and low-volume, high-variety production factories, and provides direction on countermeasures. [Contents (partial)] ■ Introduction ■ Basics of Quality Management ■ Strengthening Human Resources *For more details, please refer to the PDF document or feel free to contact us.

  • Management consultant/Small business consultant

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Pro Manual! Practical Education Approaches for Young Leaders: Case Studies

Examples of human resource development plans are also included! We will introduce how to promote practical education for young employees.

This document introduces practical education methods for young employees in small and medium-sized manufacturing companies. How can we "develop people before creating things"? I would like to think together about how to tackle this challenging issue. We will present examples regarding "challenges and methods of human resource development" as well as "methods of education by hierarchy," so please take a moment to read through it. [Contents] ■ Challenges and methods of human resource development ■ Methods of education by hierarchy *For more details, please refer to the PDF document or feel free to contact us.

  • Management consultant/Small business consultant

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Pro Manual! [DVD Version] Basic Factory Management Manual for Training

With audio commentary! Suitable for remote training and in-house training.

For the growth of manufacturing companies, "developing core personnel on the shop floor" is an urgent task. However, despite recognizing the necessity, it is not being implemented as desired. At the Takasaki Manufacturing Technology Research Institute, we have prepared DVD manuals for leaders and managers on the shop floor to cultivate professional personnel who will be at the core of operations. Some companies have adopted these for regular employee training. 【Features】 ■ Easy-to-understand audio manuals ■ Suitable for in-house training ■ A wide variety of lineups available 【Lineup】 - Human Error Prevention Course (DVD) Basic and Advanced - How to Promote On-Site Improvements for Quality Enhancement (DVD) Basic and Advanced - Effective Implementation Manual for FMEA (DVD) Basic / Practical - Basic Quality Management for Site Supervisors - Smart Factory Transformation: How to Reform Production Sites And many more are available. For more details, please visit our website or contact us.

  • Management Skills Seminar
  • Catalog and manual creation

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Pro Manual [PDF Version] Basic Manual Series for Factory Management

A must-see for on-site leaders, managers, and factory heads! Prevent problems before they occur.

At the Takasaki Monozukuri Technology Research Institute, we currently offer a PDF manual that helps understand the fundamentals of proper quality management in line with the current challenging market environment and customer demands. We have received feedback stating that it has been helpful in "preventing issues before they occur and preventing recurrence." 【Features】 ■ Clear understanding of the basics of quality management ■ Ability to choose from a rich lineup that suits your company's situation ■ Easy to understand and practical 【Lineup】 - Human Error Prevention Course - Factory Audit Checklist Set (3 items) Excel version - FMEA/DRBFM (Basic Edition) - "5 Whys Analysis" for use in manufacturing sites - Course on strategies to escape from Whac-A-Mole And many more. For more details, please visit our website or contact us.

  • Management Skills Seminar
  • Catalog and manual creation

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Pro Manual! Implementation Procedures for FMEA/DRBFM by Mechanical Design Engineers

Incorporating FMEA and DRBFM into the design process: Introducing methods for creating a list of failures and failure modes with examples!

The document is "FMEA/DRBFM (Practical Edition - Case Studies)." It provides a detailed explanation of the purpose of Toyota-style DRBFM and how to use the tools, measures for preventing the recurrence of design errors in the design process, the evolution of reliability design and evaluation methods, and FTA/FMEA analysis procedures incorporating risk assessment evaluation methods, along with case studies. Please take a moment to read it. [Contents (partial)] ■ What quality management is required in today's manufacturing industry ■ What bottom-up design quality building entails ■ Key points of reliability design in electronic device development ■ Key points of reliability design in mechanical parts and unit development ■ Important points for understanding FMEA/FTA *For more details, please refer to the PDF document or feel free to contact us.

  • Technical Seminar

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Pro Manual! DRBFM Implementation Procedure for Embedded Software Design Engineers

Introduction of design tools suitable for electronic devices and embedded software engineers that can be used immediately on-site. A manual that explains the purpose and usage of FMEA (DRBFM).

We hear voices such as 'Our client is asking us to conduct FMEA, but we don't know how to implement it' and 'Even when looking at the explanatory documents, we can't understand the specific steps.' Especially in the case of mechatronic devices like embedded systems, there are few implementation examples, so many engineers are struggling with these issues. A key concern is how to define software failure modes. How do we distinguish between bugs and failure modes? There are many unclear points that pose challenges in actual design environments. Additionally, in the case of embedded devices, since they operate in conjunction with hardware, we must also consider risks such as injuries or property damage in the market. ★ Therefore, we will clarify all the above issues and introduce effective implementation procedures and design tools for conducting FMEA.

  • Management consultant/Small business consultant

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Pro Manual! Essential Quality Control Principles for Young Field Leaders and Supervisors

Through preventive activities, we aim to manage upstream processes and achieve continuous improvement!

This document focuses on new quality management initiatives suitable for the times, explaining the concepts and implementation procedures for preventing the outflow of potential defects before they occur. It includes mechanisms for adhering to the fundamentals and rules of quality management, preventive measures during the process design stage, 4M management techniques, and inspection method design techniques. We encourage you to read it. [Contents] ■ Current situation that should be understood when considering quality management ■ Necessary concepts and basic knowledge for conducting quality management *For more details, please refer to the PDF document or feel free to contact us.

  • Management consultant/Small business consultant

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