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paint×川口化成品 - List of Manufacturers, Suppliers, Companies and Products

paint Product List

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Powder Coating Troubleshooting: Drips

Powder Coating Troubleshooting: Drips

We will introduce measures to address the issue of excessive film thickness caused by the substrate temperature being too high before painting!

We will introduce troubleshooting for the phenomenon of "dripping," where too much powder coating adheres to the coated object and causes it to drip. If the cause is excessive coating thickness during painting, it is possible to take measures by reconsidering the painting method (such as painting time, discharge amount, and working method). Additionally, there are measures for cases where the temperature of the object to be coated is too high before painting, resulting in excessive film thickness. [Causes and Measures (Excerpt)] ■ Due to excessive coating thickness during painting → Reconsider the painting method (painting time, discharge amount, working method, etc.) ■ Due to the temperature of the object to be coated being too high before painting, resulting in excessive film thickness → Extend the cooling time between the water-cut drying oven and the painting booth → The object to be coated should ideally be below 40°C *For more details, please refer to the PDF document or feel free to contact us.

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Powder Coating Troubleshooting: Yuzu Skin

Powder Coating Troubleshooting: Yuzu Skin

We also introduce measures taken due to the voltage of the electrostatic controller being too high!

We will introduce troubleshooting for the issue of poor leveling of the coating (the surface of the coating feels like it has waves of various sizes), known as "yuzu skin." If the cause is that the rise in baking temperature of the object being coated is too slow, it is possible to take measures by measuring the heating conditions of the baking oven and determining the appropriate temperature settings. Additionally, there are measures for cases where the paint has fallen due to physical factors such as wind before entering the baking and drying oven. [Causes and Measures (Excerpt)] ■ The rise in baking temperature of the object being coated is too slow → Measure the heating conditions of the baking oven (heating curve) and determine the appropriate temperature settings. ■ The temperature of the object being coated before painting is too high, resulting in excessive film thickness → Extend the cooling time between the water drainage drying oven and the painting booth. ■ Insufficient film thickness during painting or excessive film thickness → Reconsider the painting method (painting time, discharge amount, working method, etc.). *For more details, please refer to the PDF document or feel free to contact us.

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Powder Coating Troubleshooting: Color Differences, Discoloration, Stains

Powder Coating Troubleshooting: Color Differences, Discoloration, Stains

Introduction of measures taken due to discoloration caused by gas during incomplete combustion in the drying furnace.

We will introduce troubleshooting for the phenomenon of "color differences, discoloration, and stains," which occurs when the colors and patterns differ from the basic color samples or previous painted items. If the issue is caused by the adverse effects on the paint film due to the bleeding of anti-rust oil that has penetrated the welded joints, it can be addressed by wiping off the anti-rust oil that has seeped from the heated joints during water drainage drying with thinner or similar substances. Additionally, there are measures for discoloration caused by gas from incomplete combustion in the baking drying oven. [Causes and Measures (Excerpt)] ■ Due to the adverse effects on the paint film from the bleeding of anti-rust oil that has penetrated the welded joints → Wipe off the anti-rust oil that has seeped from the heated joints during water drainage drying with thinner or similar substances. ■ Discoloration occurred due to overbaking (burning too much) → Follow the recommended baking conditions for each type of powder coating. *For more details, please refer to the PDF document or feel free to contact us.

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Powder Coating Troubleshooting: Poor Edge Coverage

Powder Coating Troubleshooting: Poor Edge Coverage

Reconsidering the painting method! We also introduce measures related to the shape of the object being painted!

We will introduce troubleshooting for the phenomenon of "poor adhesion," which is characterized by low coating efficiency on the workpiece or a gradual decline in efficiency. If the cause is related to voltage or grounding issues, measures can be taken by checking the applied voltage, ensuring proper grounding of the workpiece, and removing accumulated insulating materials from the conveyor and hanger. Additionally, when using a recovery system, one of the causes can be that the particle size of the powder gradually decreases with each recovery, and there are countermeasures for this as well. [Causes and Countermeasures (Excerpt)] ■ Due to the shape of the workpiece → For workpieces with complex shapes, reconsider the painting method. ■ Due to issues with the paint itself → Consult with the manufacturer to consider improvements in the workability and charge characteristics of the paint. *For more details, please refer to the PDF document or feel free to contact us.

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[EC Site Introduction] Powder Coating Market

[EC Site Introduction] Powder Coating Market

Selling powder coatings from one case! A wide variety of powder coating colors can be searched for in stock on the web!

Our company operates an online market for powder coatings where companies looking to buy and sell powder coatings can gather. You can search for a wide variety of powder coatings in stock on the web, available for sale starting from one case. We offer a range of products, including "polyester powder coatings." Please take this opportunity to make use of our services. 【Products We Handle (Partial List)】 ■ Polyester Powder Coatings ・5Y7/1 Glossy 15kg R-5 ・5Y7/1 25-70B Semi-gloss 15kg R-9 ・2.5Y9/1 22-90B Semi-gloss 15kg R-10 *For more details, please refer to the related links or feel free to contact us.

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Powder Coating Troubleshooting: Pinholes (Foaming)

Powder Coating Troubleshooting: Pinholes (Foaming)

We are introducing measures to address issues such as the residue of oils and other substances on the surface of coated items caused by poor degreasing!

This is a phenomenon where small holes appear on the surface of the paint film, resembling pinpricks, known as "pinholes (foaming)." We will introduce troubleshooting for this issue. When the substrate has voids, such as in castings, zinc-plated materials, or aluminum die casts, foaming from porous substrates can be addressed by pre-baking the substrate or applying a solvent or powder primer before painting. Additionally, there are measures for issues caused by the adhesion of foreign substances such as rust and dirt, or the residual oil on the substrate surface due to inadequate degreasing. 【Causes and Measures (Excerpt)】 ■ Due to the adhesion of foreign substances such as rust and dirt → Thoroughly remove foreign substances ■ Due to the incorporation of air within the paint film → Check the temperature rise curve and slow down the temperature increase as much as possible ■ Due to residual oil on the substrate surface from inadequate degreasing → Strictly manage the concentration, temperature, spray pressure, and processing time of the degreasing agent *For more details, please refer to the PDF document or feel free to contact us.

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Powder Coating Troubleshooting: Transparency (Ske)

Powder Coating Troubleshooting: Transparency (Ske)

We introduce measures to address issues such as the film thickness being too thin or the insufficient hiding power of the paint itself.

We will introduce troubleshooting for the phenomenon of "sheer" (suke), where the base material is visible due to insufficient film thickness, in contrast to sagging. If the cause is the insufficient hiding power of the paint itself, it is possible to address this by improving the paint (enhancing its hiding power). Additionally, in the case of reciprocating painting, there may be issues due to settings not being suitable for the shape of the object being painted and the line speed. [Causes and Countermeasures] ■ The film thickness is too thin (insufficient hiding) → Reconsider the painting method (painting time, discharge amount, work method, etc.) ■ Insufficient hiding power of the paint itself → Improve the paint (enhance hiding power) ■ In the case of reciprocating painting, the settings are not suitable for the shape of the object being painted and the line speed → Adjust the conveyor speed to match the speed of the reciprocator *For more details, please refer to the PDF document or feel free to contact us.

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Powder Coating Troubleshooting: Color Shift in Metallic Colors

Powder Coating Troubleshooting: Color Shift in Metallic Colors

We also introduce measures related to the malfunction of the electrostatic device of the spray gun!

We will introduce troubleshooting for the issue of "color variation in metallic paints," where the metallic feel changes in color patterns and brightness compared to color samples or previously painted items, despite not changing the settings of the painting machine. If the cause is that the paint is being supplied directly from the box of powder coating, it can be addressed by using a tank with a fluidizing device. Additionally, there are measures for issues caused by uneven grounding of the items being painted. [Causes and Measures (Excerpt)] ■ Directly supplying paint from the box of powder coating → Use a tank with a fluidizing device ■ There is a malfunction in the charging device of the spray gun → Consult the paint machine manufacturer ■ Uneven grounding of the items being painted → Check the grounding *For more details, please refer to the PDF materials or feel free to contact us.

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Powder Coating Troubleshooting: Decrease in Coating Performance

Powder Coating Troubleshooting: Decrease in Coating Performance

We also introduce measures related to not using powder coatings suitable for the intended purpose!

The powder coating film does not meet its original performance in terms of pencil hardness and chemical resistance. Here we introduce troubleshooting for "decreased film performance." If the cause is that the temperature during the curing process is too high or too low, it is possible to address this by adhering to the curing time and temperature recommended by the paint manufacturer. Additionally, there are measures to address the issue of not using the appropriate powder coating for the intended application. [Causes and Measures (Excerpt)] ■ Due to the temperature being too high or too low during the curing process → Adhere to the curing time and temperature recommended by the paint manufacturer ■ Due to issues in the pretreatment process → Properly perform the pretreatment *For more details, please refer to the PDF document or feel free to contact us.

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