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Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

Reduction of molding defects and improvement of mold life through the introduction of CAE technology.

Improving molding efficiency by maintaining and managing the mold at the appropriate temperature and reducing solidification time!

We propose "reducing molding defects and improving mold lifespan through the introduction of CAE technology." It is possible to transfer technology after you have implemented the software, and if you provide input data, we can offer consulting services that output data on thermal deformation due to differences in linear expansion rates of individual components that make up the mold, external forces (clamping force), contact and friction between components, and creep predictions on the product side. We have included a case study where mold warpage was reduced by 29%. [Proposal Overview] ■ To further improve the accuracy of mold temperature predictions and product molding predictions, we propose fluid analysis (CFD) and optimization technologies. <Proposal 1> - Utilizing the open-source-based general-purpose CFD software "iconCFD" to achieve large-scale calculations at low cost. <Proposal 2> - Utilizing the world-class leading tool for general fluid analysis "ANSYS Fluent." *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
  • Other analyses

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Expansion of Quality Engineering Applications, Prototypeless Development, and Pathways to AI Utilization

Expansion of Quality Engineering Applications, Prototypeless Development, and Pathways to AI Utilization

Proposals for efficient design that surpass the development and design efficiency of new technologies and optimization!

We propose "Front-loading development using CAE and improving design efficiency" aimed at expanding the application of quality engineering, reducing prototypes, and utilizing AI. Currently, even if only a part of the characteristics, such as structural properties, is being optimized, ideally, it should be possible to achieve overall optimization for other characteristics such as fluid properties, cost, acoustic properties, and aesthetics. Therefore, we offer solutions aimed at expanding the application of quality engineering and reducing prototypes using the multi-purpose robust design optimization support tool "modeFRONTIER." [Proposal] - Aim for front-loading development using CAE and improving design efficiency - Multi-purpose robust design optimization support tool "modeFRONTIER" *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
  • Price：Other
  • Development support tools (ICE, emulators, debuggers, etc.)
  • simulator
  • Other analyses

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[Case Study] Cost Reduction and Performance Improvement of Hydraulic Control Equipment

[Case Study] Cost Reduction and Performance Improvement of Hydraulic Control Equipment

Introduce "ANSYS Fluent" to reduce costs and improve performance of hydraulic control equipment!

We would like to introduce a case where Rinsyo Industry utilized 'ANSYS Fluent' for cost reduction and performance improvement of hydraulic control equipment. The in-house flow calculation tool that had been used until now did not provide sufficient accuracy and was only used to confirm trends. However, with 'ANSYS Fluent', a good accuracy of -1.4% has been achieved, and it is expected to be applicable to future analysis cases. Additionally, the number of prototypes has decreased, and there is no longer a need to wait for prototypes to be completed, which has contributed to a more efficient reduction in overall development costs. 【Features】 ■ Reduction in the number of prototypes and man-hours, and also used to avoid worst-case scenarios ■ Achieved good simulation accuracy of -1.4% ■ Can be used to identify and avoid anticipated worst-case scenarios by combining upper and lower limits of design tolerances ■ Now able to quantitatively confirm how much the design range falls within the required range *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator

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[Case Study] Model-Based Adaptation Work in Engine Development

[Case Study] Model-Based Adaptation Work in Engine Development

A series of tasks necessary for MBC, such as sequential DoE, measurement, sequential modeling, and accuracy verification, have been automated.

We would like to introduce a case where Toyota Motor Corporation utilized "modeFRONTIER for Calibration" (hereafter mFC) in model-based calibration tasks for engine development. To achieve high efficiency, low fuel consumption, and low emission engines, the increasing complexity of engine control systems, including VVT, EGR, turbocharging, and direct injection, necessitates determining optimal control constants while considering constraints and trade-offs such as ride comfort, vibration, and noise. This requires an increase in testing on engines and vehicles, making the reduction of exponentially increasing calibration workload an urgent issue across the industry. Moreover, due to the complexity of the phenomena involved, relying solely on the experience, knowledge, and skills of calibration specialists has its limits in finding suitable calibration values. With the introduction of mFC, a series of tasks necessary for model-based calibration (MBC), including sequential Design of Experiments (DoE), measurement, sequential modeling, and accuracy verification, have been automated. 【Features of modeFRONTIER】 ■ A new optimization tool that supports "thinking" ■ Richly equipped with unique methods and functions to meet the needs of design and development sites *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator

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[Case Study] Technology Development for Pedestrian Protection

[Case Study] Technology Development for Pedestrian Protection

Improve development efficiency! Establish a method to derive optimal solutions in a short time using response surfaces.

We would like to introduce a case where Honda R&D used "modeFRONTIER" for the development of technology for pedestrian protection. In actual accidents, pedestrians collide with vehicles "with their entire body." To accurately understand the mechanism of accidents, the full-body model of a pedestrian, "POLAR," was absolutely necessary. In performance verification, a parameter study was conducted to repeatedly calculate until the performance requirements were met, which took a significant amount of time. Therefore, we established a method to derive optimal solutions in a short time using the response surface of "modeFRONTIER." 【Features of modeFRONTIER】 ■ A new optimization tool that supports "thinking" ■ Equipped with unique methods and functions to meet the needs of design and development sites ■ Highly supported by many users ■ Construction of a distributed execution environment using multiple machines without using general NQS * For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator

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[Case Study] Optimization of a daylighting device that delivers sunlight deep into the room.

[Case Study] Optimization of a daylighting device that delivers sunlight deep into the room.

It is suitable for confirming whether the shape examined from a human perspective is appropriate or not!

We would like to introduce a case where Taisei Corporation utilized 'modeFRONTIER' for optimizing a daylighting device that delivers sunlight deep into the room. By guiding daylight to the ceiling surface of the room while technically cutting the light that enters the human eye, we analyzed the shape of the daylighting device using the lighting optical evaluation software "Lighting Simulator CAD," ultimately arriving at a shape for which a patent is currently being applied. After completing these tasks, questions remained regarding whether the shape considered by humans is suitable, and whether we would need to repeat the trial and error of drafting and analysis for new shape considerations in the future. By utilizing 'modeFRONTIER' and "Lighting Simulator," we were able to confirm the validity of the human-drafted shape with both tools producing similar shapes. [Features of modeFRONTIER] ■ A new optimization tool that supports "thinking" ■ Richly equipped with unique methods and functions to meet the needs of design and development sites ■ Construction of a distributed execution environment using multiple machines without relying on general NQS *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator

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Software "Aras Innovator"

Software "Aras Innovator"

Open, flexible, and rich in scalability! Enterprise MBD platform.

"Aras Innovator" is an enterprise MBD (Model Based Development) platform that is open, highly flexible, and scalable. We provide lifecycle management features focused on business processes across the entire product lifecycle, including project management, design, quality, and production, as preset applications. This product can coexist with other PLM tools through integration interfaces. It is also easy to customize, and full support is provided for version upgrades. This leads to improvements in the development process through accelerated PLM. 【Features】 ■ Coexistence with existing PLM tools is possible ■ Easy customization for adding, changing, or deleting functions ■ Flexibly modify the system to match your company's business flow ■ Complete guarantee of operation for version upgrades, including individually customized functions *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
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  • project management

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Software "Industry-Specific Package"

Software "Industry-Specific Package"

Introducing the Ansys SCADE package for the automotive industry, aerospace industry, and defense industry.

Ansys SCADE not only complies with safety standards applicable in various industries (ISO26262, DO-178C), but also offers 'industry-specific packages' that cater to the standardization of specific industries. By using these packages, it becomes possible to design systems and develop embedded control software that comply with safety standards and standardization. 【Product Lineup】 ■ Package for the automotive industry: AUTOSAR ■ Package for the aerospace industry: IMA, ARINC ■ Package for the defense industry: FACE *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
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  • Other embedded systems (software and hardware)
  • Development support tools (ICE, emulators, debuggers, etc.)

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[Case Study] Front Beam Shape Optimization by FIAT

[Case Study] Front Beam Shape Optimization by FIAT

Introduction of a case where automatic exploration of the optimal shape for the chassis part of a vehicle was achieved!

We would like to introduce a case study from FIAT that applies our "modeFRONTIER" to the shape optimization of the chassis part of vehicles. By using material properties and dimensions as design variables, we are exploring designs that maintain energy absorption rates during collisions while being lightweight. However, applying collision phenomenon simulations to automated exploration calculations was highly burdensome. Therefore, we first simulated 90 designs using the Latin hypercube method with simulation tools, generated a response surface based on the results obtained, and applied that approximation function as a virtual solver to automatically search for the optimal solution. 【Case Study】 ■ Software Used: modeFRONTIER, MSC.Nastran, Raddioss ■ Objective: To explore lightweight designs that maintain energy absorption rates during collisions ■ Challenge: The burden of applying collision phenomenon simulations to automated exploration calculations is high ■ Methodology - Simulated 90 designs using the Latin hypercube method with simulation tools - Generated a response surface - Applied the approximation function as a virtual solver ■ Result: Achieved automatic exploration of the optimal solution *For more details, please refer to the external link or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
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[Today's ANSYS] Utilized for water flow simulation (LIXIL)

[Today's ANSYS] Utilized for water flow simulation (LIXIL)

We would like to introduce an interview article with Mr. Manabu Umeda and Mr. Shinichi Sagara from LIXIL Corporation!

I would like to introduce information about how CAE and CFD are useful in the world, including interesting application examples, primarily through articles from the information magazine "ADVANTAGE" published by ANSYS, Inc. and ANSYS Japan Co., Ltd. This time, we will present an interview article with Mr. Manabu Umeda and Mr. Shinichi Sagara from LIXIL Corporation, who are utilizing flow analysis of toilet products in the design and development of new products. There are various fluid analysis tools available, but the reason for choosing ANSYS Fluent is that it can simulate products such as toilets and bathtubs, which are composed of curved surfaces. One of the benefits of introducing simulation is "visualization." Since ceramic toilets can only be visually inspected up to the point where water accumulates, it is not possible to see the condition of the drainage path. With simulation, it is possible to confirm the internal flow on the drainage side, allowing for appropriate measures to be taken based on simulation results, rather than relying solely on the intuition and experience of the designers. *For more details, please download the PDF or contact us.*

  • Company：IDAJ
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  • Other analyses

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[Analysis Case] Constant Volume Container Spray Combustion Analysis 'CONVERGE'

[Analysis Case] Constant Volume Container Spray Combustion Analysis 'CONVERGE'

Optimal grid function! Efficiently arrange fine meshes to achieve high analysis accuracy.

This is a case study of spray and combustion calculations in a constant volume container. Thanks to the adaptive mesh refinement (AMR) feature of "CONVERGE," fine meshes are efficiently placed only in the spray vicinity (velocity gradient) and combustion area (temperature gradient), achieving high analysis accuracy. 【Features】 ■ Efficient placement of fine meshes ■ High analysis accuracy *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator
  • Thermo-fluid analysis

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[Analysis Case] Diesel Engine Intake Flow Analysis

[Analysis Case] Diesel Engine Intake Flow Analysis

Powerful automatic mesh generation feature of "CONVERGE"! Simplifying simulations.

"CONVERGE" is an innovative thermal fluid analysis program developed by Convergent Science in the United States. With its powerful automatic mesh generation capabilities, it allows for easy execution of engine simulations involving the movement of pistons and valves, as in this case. [Features] ■ Powerful automatic mesh generation capabilities ■ Easy execution of engine simulations involving the movement of pistons and valves *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator
  • Thermo-fluid analysis

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[Case Study] Optimization Analysis of Diesel Engine Piston Shape

[Case Study] Optimization Analysis of Diesel Engine Piston Shape

"CONVERGE" is fundamentally very compatible with shape optimization problems!

"CONVERGE" automatically generates the mesh during the calculation process, allowing users to be completely freed from the mesh creation process as long as they provide the surface shape of the engine. As a result, "CONVERGE" is inherently highly compatible with shape optimization problems, making it relatively easy to perform calculations for piston shape optimization by morphing the surface shape. [Features] - The solver automatically generates the mesh during the calculation process. - Complete liberation from the mesh creation process. *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator
  • Thermo-fluid analysis

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[Analysis Case] Multi-Cylinder Analysis of a Inline 4-Cylinder Engine

[Analysis Case] Multi-Cylinder Analysis of a Inline 4-Cylinder Engine

"CONVERGE" enables efficient parallel computing!

This is a case study of multi-cycle, multi-cylinder analysis of a 4-cylinder engine. "CONVERGE" enables efficient parallel computing, allowing for such multi-cylinder, multi-cycle calculations to be performed within realistic computation times. Additionally, it can be coupled with the automotive comprehensive simulation platform GT-SUITE, enabling calculations that combine the characteristics of one-dimensional and three-dimensional analyses, resulting in computations that are closer to real phenomena. [Features] - Efficient parallel computing is possible - Coupling analysis with GT-SUITE is possible *For more details, please refer to the PDF document or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
  • simulator
  • Thermo-fluid analysis

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[Analysis Case] Flow Analysis of a Two-Screw Compressor

[Analysis Case] Flow Analysis of a Two-Screw Compressor

The solver is automatically generated while executing the analysis mesh calculation in "CONVERGE"!

In "CONVERGE," the solver automatically generates the analysis mesh during the calculation execution. Therefore, it is possible to perform calculations with very high efficiency for moving boundary problems involving complex rotational motions, such as those found in two-axis screw compressors. 【Features】 ■ The analysis mesh is automatically generated by the solver during calculation execution ■ Calculations can be performed with very high efficiency *For more details, please refer to the PDF materials or feel free to contact us.

  • Company：IDAJ
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  • Other analyses
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  • Thermo-fluid analysis

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