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Cryoprocess Product List

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DK Cryo Process <Significant Reduction in Chipping>

DK Cryo Process <Significant Reduction in Chipping>

Through numerous demonstrations, a long life extension of up to 7 times! Dimensional changes are suppressed within a tolerance range of ±0.01mm.

The "DK Cryo Process" solves your company's challenges without the need to change tools or molds. It is compatible with parts that have been tempered, are in use, or are coated, offering flexibility that does not depend on the timing of processing. Through numerous demonstrations, we have achieved up to 7 times longer life. 【Features】 ■ Compatible with tempered, in-use, and coated parts ■ Significant extension of lifespan ■ High precision dimensional support *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Other contract services
  • Cryoprocess

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DK Cryo Process [Maximizing Coating Performance]

DK Cryo Process [Maximizing Coating Performance]

DK Cryo Process that suppresses coating peeling and chipping, maximizing performance.

Even with coating applied, there are cases where sufficient performance is not achieved due to early delamination or chipping of the cutting edge. This may be influenced not by the coating itself, but by the instability of the base material's structure or internal stresses. The DK Cryo Process is a technology that enhances the toughness and wear resistance of the base material by promoting the transformation of residual austenite and stabilizing the metal structure through ultra-low temperature treatment. This strengthens the foundation that supports the coating, leading to improved adhesion and alleviation of stress concentration, thereby suppressing the occurrence of delamination and chipping. As a result, it brings out performance that could not be fully realized by the coating alone, contributing to reduced variability in tool life and maintaining stable processing quality. Additionally, this treatment can be applied after existing heat treatment and coating processes, allowing for implementation without the need for process changes or new equipment investments. It contributes to overall cost improvement in the field by extending tool life, reducing replacement frequency, and decreasing maintenance labor.

  • Processing Contract
  • Other contract services
  • Surface treatment contract service
  • Cryoprocess

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Improvement of lifespan and cost reduction through ultra-hard chipping countermeasures / DK Cryo Process

Improvement of lifespan and cost reduction through ultra-hard chipping countermeasures / DK Cryo Process

Even ultra-hard materials can chip... There may be ways to counteract that chipping.

It is often said on-site: "Since it's carbide, chipping is inevitable." While it is true that high hardness makes chipping more likely, are you giving up on improvement by saying "it can't be helped"? → In fact, that chipping may be preventable. ■ An option to make chipping "less likely to occur" One of these is the DK Cryo Process. By treating mold components, we can: - Suppress the occurrence of chipping - Reduce replacement frequency - Achieve stable lifespan From "replace when chipped" to "use until the end." We have also confirmed actual results of chipping suppression and lifespan improvement with carbide (KD10). First, please check the case study materials.

  • Processing Contract
  • Other contract services
  • Surface treatment contract service
  • Cryoprocess

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Measures against chipping and chipping of molds | DK Cryo Process to extend mold life

Measures against chipping and chipping of molds | DK Cryo Process to extend mold life

Suppressing chipping and damage of molds, leading to a stable mold lifespan. This processing technology is utilized as a countermeasure against chipping and damage in press molds and tools.

In press molds and cutting tools, chipping (nicks) of the cutting edge and early wear are significant challenges. The DK Cryo Process is a deep cooling treatment technology that stabilizes the metal structure by processing materials in an extremely low-temperature environment, achieving: - Suppression of chipping occurrence - Improvement of wear resistance - Enhancement of dimensional stability This contributes to the improvement of the lifespan of molds and tools. It can be applied by adding it after existing heat treatment processes, which is a notable feature as it does not require special equipment modifications for implementation. It is utilized as a performance enhancement technology for parts such as mold components and tools, where durability and stability are required.

  • Processing Contract
  • Other contract services
  • Cryoprocess

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DK Cryo Process <Significantly Reduced Exchange Frequency>

DK Cryo Process <Significantly Reduced Exchange Frequency>

Suppressing dimensional changes within a tolerance range of ±0.01mm! Flexibility that does not depend on processing timing.

The "DK Cryo Process" enables high-precision dimensional control with a tolerance range of ±0.01mm. It addresses concerns such as "the frequency of replacing expensive tools and mold components is too high, putting pressure on costs and labor on-site." We will guide you to solve that issue without replacing tools or molds. 【Features】 ■ Compatible with parts that have been tempered, are in use, or are coated ■ Significant extension of lifespan ■ High-precision dimensional support *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Other contract services
  • Cryoprocess

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