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Dilution Supply Device Product List

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Coolant Liquid Automatic Dilution Supply Device 'FAM350'

Coolant Liquid Automatic Dilution Supply Device 'FAM350'

Automatically dilute coolant accurately! By supplying adjusted concentration coolant through piping, it enables cost reduction of fixed expenses and prevents contamination within the factory!

The coolant automatic dilution supply device 'FAM350' generates a diluted liquid that has been finely atomized by the stirrer inside the machine. It automatically dilutes and supplies coolant liquid that can be delivered to various machine tools via a coolant pump. This device eliminates the labor involved in weighing, mixing, transporting, and supplying coolant liquid, allowing you to focus on the operational tasks of production equipment. The coolant liquid produced with precise concentration saves raw liquid, reduces tool wear, and extends the life of the liquid. It not only saves fixed costs and reduces expenses but also prolongs the lifespan of cutting tools, tools, and coolant liquid. By automatically supplying coolant liquid that was previously generated manually, you can concentrate on operations that directly affect productivity. Furthermore, if there was any mess around the aisles or pits during transportation and supply, you can also save time related to cleaning. In other words, it contributes to the 'FA (Factory Automation) in the factory'! 【Features】 ○ Dilution concentration can be adjusted from 1% to 10% ○ Can supply to approximately 10 machine tools ○ Manages the liquid level in the tank and automatically refills water ○ Can choose the automatic water injection method For more details, please contact us or download the catalog.

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Introducing numerous case studies! Automatic coolant liquid dilution supply system.

Introducing numerous case studies! Automatic coolant liquid dilution supply system.

We are introducing examples of the installation of coolant liquid automatic dilution supply devices through photos.

The "Automatic Coolant Liquid Dilution Supply Device" creates a diluted liquid that is atomized by a stirrer inside the unit and supplies it to each machine tool via a coolant pump. We have numerous photos showcasing installation examples of the "FAM20A" automatic coolant liquid dilution supply device. For piping work, liquid level measurement, motor valve installation, etc., please leave it to our experienced company. We can also discuss costs and performance. Feel free to contact us. 【Installation Examples】 ■ Main Unit ■ Main Unit and Sub Tank ■ Ceiling Piping ■ Ultrasonic Sensor and Coolant Piping, etc. * The PDF materials introduce the "FAM20A" automatic coolant liquid dilution supply device. * For more details, please feel free to contact us.

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Introduction to Corporate Evaluation Interview: Automatic Dilution and Supply Device for Cutting Fluid 'Raku-Ranto'

Introduction to Corporate Evaluation Interview: Automatic Dilution and Supply Device for Cutting Fluid 'Raku-Ranto'

Strong companies require strong talent! Eliminate unnecessary tasks and create a foundation that encourages employees to "think and act"! Successfully eliminated 7.5 hours of unnecessary work per day!

We conducted an interview with ISS Yamazaki Machinery Co., Ltd. (formerly known as Yamazaki Machinery Manufacturing Co., Ltd.), which has introduced the automatic dilution supply device for cutting fluid "Raku-Ranto" handled by Komatsu Steel Co., Ltd. At the company, the equipment frequently stopped for replenishing cutting fluid for machining. The combined task of diluting and replenishing cutting fluid took about 30 minutes each time, resulting in a waste of 450 minutes, or 7.5 hours, per day. Although it is a job that anyone can do, someone had to do it. After the introduction, the purchase cost of cutting oil decreased by about 20%, amounting to approximately 1 million yen per year. In addition, they have realized "unmanned continuous processing" by combining various automation devices, including a device for compressing chips, temperature management, and of course, devices for retrieving from lathes and storing in shelves using stacker cranes. "We cannot achieve automation without the automatic dilution supply device 'Raku-Ranto,'" was the feedback we received. *For more details, please refer to the PDF document or feel free to contact us.*

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2) Automatic coolant dilution and supply device "Raku-Rant" ICS-3200

2) Automatic coolant dilution and supply device "Raku-Rant" ICS-3200

No more manual coolant refills! The era of this has arrived!

"Raku-Rant" is an automatic coolant dilution supply device that: 1. Prepares coolant by diluting water-soluble cutting oil agents with water at a specified concentration (0-10%). 2. Supplies the coolant stored in the internal tank of the device to the machine tools via piping. 3. Maintains the coolant level in the coolant tank of the machine tools. It can automatically supply multiple machine tools and can dilute the concentrate with water at the specified concentration. 【Features】 ■ Capable of automatic supply to multiple machine tools ■ Dilutes concentrate and water at the specified concentration ■ Fully compliant with the Water Supply Act through water quality certification ■ Calendar timer function allows for setting supply and stop times by day of the week ■ Leakage sensor function automatically stops the system in case of liquid leakage *For more details, please refer to the PDF document or feel free to contact us.

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Consideration - Introduction Process for the Coolant Automatic Dilution and Supply Device "Raku-Rant"

Consideration - Introduction Process for the Coolant Automatic Dilution and Supply Device "Raku-Rant"

From calculating the cost of cutting fluid to installation! Introducing the process of implementing "Raku-Rant."

We will introduce the process leading up to the introduction of 'Raku-Rant' handled by Komatsu Seisakusho Co., Ltd. 【Flow from consideration to introduction】 1) Understanding the current situation regarding the dilution and supply of cutting fluid (time and cost estimation) 2) Consideration of the number of target machine tools, oil types, and request for estimates 3) Sampling tests of the target oil 4) Selection of the Raku-Rant model 5) Order arrangement 6) Consideration of factory piping 7) Installation of factory piping facilities (ball tap installation) 8) Delivery of Raku-Rant 9) Installation inspection, operation confirmation, and maintenance explanation *For more details, please feel free to contact us.

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<Features> Automatic dilution and supply device for coolant "Raku-Rant"

<Features> Automatic dilution and supply device for coolant "Raku-Rant"

Automating the replenishment of cutting fluid! Introducing the features of a product that meets all the requirements of the Water Supply Act.

We would like to introduce the features of "Raku-Ranto," handled by Komatsu Steel Co., Ltd. Water and concentrated solution are mixed at a specified concentration, and the processes of dilution, stirring, and replenishment are fully automated. The automatically produced cutting fluid is supplied to machine tools through piping. Additionally, without the need for electricity, the cutting fluid water level in the machine's coolant tank is managed to be always full, and for small equipment without piping, cutting fluid can be extracted using an oil gun. [Features] - Automatic dilution creation of cutting fluid - Complies with water supply law performance standards - Automatic supply to a maximum of 40 machine tools (for small machines) - The water level in the machine's coolant tank is always full - Notification when the concentrated solution in the drum is depleted - Dilution at a stable concentration with constant water pressure - Equipped with a main unit leakage sensor that automatically stops in case of liquid leakage - Calendar timer included - Cutting fluid can be extracted with an oil gun for equipment without piping *For more details, please refer to the related links or feel free to contact us.

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What are the issues on site? Coolant automatic dilution and supply device "Raku-Rant".

What are the issues on site? Coolant automatic dilution and supply device "Raku-Rant".

Regarding the use of water-soluble cutting fluids, are there any issues at the site?

1) "Supplementation" takes a lot of time Weighing ⇒ Dilution ⇒ Measurement ⇒ Transport ⇒ Supply 2) Not diluted "appropriately" Incorrect dilution order, adding water and oil separately, etc. 3) There is "variation" in concentration Concentration varies depending on the person responsible for preparation, leading to increased oil costs and affecting the quality of machine tools and processed products. 4) Transporting "heavy" pails Burden on the body 5) "Spills" during transport causing "dirt" Additional cleaning tasks such as wiping arise, leading to a dirty work environment Leave it to "Raku-Rant"! "Raku-Rant" will solve it!

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Automated Cutting Fluid Operations - Coolant Automatic Dilution and Supply Device "Raku-Rant"

Automated Cutting Fluid Operations - Coolant Automatic Dilution and Supply Device "Raku-Rant"

No more manual coolant replenishment! The arrival of such an era!

<Features and Functions> 1) Capable of automatic supply to multiple machine tools, expecting significant effects. 2) The coolant tank on the machine side is always full. 3) Notification when the original liquid in the drum runs out. 4) Constant water pressure for stable dilution and mixing concentration. 5) Can be supplied directly from the oil supply gun. 6) With a leakage sensor function, it automatically stops in case of any liquid leakage from the main unit, and alerts with a patrol light and buzzer. 7) Connection to water supply piping is possible due to compliance with "Water Supply Law Performance Standards." 8) Can be activated and stopped at set times using a calendar timer.

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Automatic coolant liquid transport system【Automatic coolant liquid dilution supply device】

Automatic coolant liquid transport system【Automatic coolant liquid dilution supply device】

The coolant liquid that was previously transported by the person in charge will now be pumped by the device's pump, eliminating the need for a transport route on the floor.

- Since the pump built into the device sends out the liquid under pressure, transportation is unnecessary. - The coolant liquid is automatically generated, mixed, and stirred, so there is no mess in the surrounding area, and cleaning of the floor is not required. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured by volume conversion. - This device is fully automatic, which helps reduce labor costs. - It has a built-in stirrer, resulting in a finely dispersed diluted liquid. - The coolant dilution liquid, finely dispersed at a stable concentration, improves processing accuracy. - The coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."

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[Case Study] Reduction of Consumable Tools with Automatic Lubrication System

[Case Study] Reduction of Consumable Tools with Automatic Lubrication System

Introducing an automatic lubrication system that contributes to the reduction of tool consumption! Here are some examples.

We would like to introduce a case study on cost reduction when using an automatic coolant liquid dilution device. At Company E, a metal processing company in Nakatsugawa City, the set value of the device was 2.5%, but due to evaporation of moisture from the coolant liquid on-site, a measured value of 5% was consistently confirmed (for ductile cast iron processing). When comparing tool wear during the two months before and after implementation, a cost reduction effect of 20% was achieved. This resulted in a cost reduction of 2.4 million yen over one year and 12 million yen over five years. [Case Study] ■ Company E, a metal processing company in Nakatsugawa City ・Environment: Using FAM50A, with 65 machine tools [Reasons for Cost Reduction Effect] ■ The newly created coolant liquid constantly cools the cutting edge and improves lubrication. ■ The liquid created in the mixing chamber is well stirred to the level of fine particles by the stirring propeller, protecting the cutting edge with an ideal liquid. ■ Due to reasons such as the liquid concentration being consistently stable, tool wear was suppressed, leading to cost reduction. *For more details, please feel free to contact us. *In the PDF materials, we introduce the automatic coolant liquid dilution supply device "FAM20A."

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<Productivity Improvement> Automatic Dilution and Supply Device for Cutting Fluid "Raku-Ranto"

<Productivity Improvement> Automatic Dilution and Supply Device for Cutting Fluid "Raku-Ranto"

Is the machine not stopping due to insufficient cutting fluid?

Is the machine not stopping due to insufficient cutting fluid? Are you coming in on Saturdays and Sundays to refill the cutting fluid for machine operation? Leave it to "Raku-Rant"! 1. Prepare coolant by diluting water-soluble cutting oil to the specified concentration (0-10%) with water. 2. Supply the coolant stored in the internal tank of the device to the machine tools via piping. 3. An automatic dilution supply device that maintains the coolant level in the coolant tank on the machine tool side. Automatic supply to multiple machine tools is possible. Dilute the concentrate and water to the specified concentration. [Features] ■ Automatic supply to multiple machine tools ■ Dilution of concentrate and water to the specified concentration ■ Complete compliance with the Water Supply Act through water quality certification ■ Calendar timer function allows for setting supply and stop by day of the week ■ Leakage sensor function automatically stops the system in case of any liquid leakage on the main unit side *For more details, please refer to the PDF document or feel free to contact us.

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Komatsu Steel Co., Ltd. "Machinery Division" Recommended Product: Raku-Rant Automatic Dilution and Supply

Komatsu Steel Co., Ltd. "Machinery Division" Recommended Product: Raku-Rant Automatic Dilution and Supply

Komatsu Steel Co., Ltd. recommends! Complete automation of cutting fluid dilution and supply! Direct supply from the oil gun is also possible.

Komatsu Steel's recommended product, "Raku-Rant," is an automatic dilution and supply device for cutting fluids that creates cutting fluid by diluting water-soluble cutting oil to a specified concentration (0-10%) with water. The cutting fluid stored in the internal tank of the device is supplied to the machine tools through piping. It maintains a constant amount of cutting fluid in the coolant tank on the machine tool side. It is capable of automatically supplying multiple machine tools. It can dilute the concentrate and water to the specified concentration. (For small machines, there are connection records of about 40 units.) 【Features】 ■ Automatic supply to multiple machine tools ■ Dilution of concentrate and water to the specified concentration ■ Full compliance with the Water Supply Act through water quality certification ■ Calendar timer function allows for setting supply and stop times by day of the week ■ Leakage sensor function automatically stops the device in case of liquid leakage 【Benefits of Implementation】 ■ Eliminates non-operating hours of equipment and eradicates unnecessary tasks that anyone can do, creating a foundation for employees to "think and act" ■ Achieves unmanned continuous operation during nights and holidays ■ Cost reduction of about 20% annually just from the raw material costs of cutting oil ■ Zero tool breakage due to uniform management of cutting oil concentration *For more details, please refer to the PDF document or feel free to contact us.

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Automatic particleization of coolant liquid【Automatic coolant liquid dilution supply device】

Automatic particleization of coolant liquid【Automatic coolant liquid dilution supply device】

The coolant liquid that was previously diluted manually is now processed in this device, which atomizes it in the stirring section, ensuring a consistently stable particle size and concentration.

- The device automatically stirs the contents, so it does not dirty the surrounding area, and there is no need for cleaning the floor. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured based on volume conversion. - Automatic measurement by the device helps reduce labor costs. - It has a built-in stirrer, which generates a finely dispersed diluted liquid. - The finely dispersed coolant dilution liquid with stable concentration improves machining accuracy. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. We can contribute to your company's "factory automation."

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Coolant liquid 'automatically replenished' [Automatic coolant liquid dilution supply device]

Coolant liquid 'automatically replenished' [Automatic coolant liquid dilution supply device]

The coolant liquid that was previously supplied by the person in charge will now be automatically replenished by this device through liquid level control, eliminating the need for managing the height of the coolant liquid level.

- The necessary coolant liquid is automatically replenished by controlling the liquid level you want to manage. - Since it is sent out by the pressure of a pump built into the device, transportation is unnecessary. - The coolant liquid is automatically generated, mixed, and stirred, so there is no mess in the surrounding area, and no cleaning of the floor is required. - Each liquid is automatically measured, allowing for stable concentration management. - The dilution concentration is measured by volume conversion. - This device is fully automatic, which helps reduce labor costs. - It has a built-in stirrer, resulting in a finely dispersed diluted liquid. - The processing accuracy improves with the finely dispersed coolant dilution liquid at a stable concentration. - Coolant liquid can be supplied automatically. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."

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Coolant liquid replenishment is freed from【Automatic coolant liquid dilution supply device】.

Coolant liquid replenishment is freed from【Automatic coolant liquid dilution supply device】.

The coolant liquid that has been generated and supplied by the person in charge until now. This device is fully automated from the preparation to the supply of the diluted solution. It can contribute to cost reduction and automation.

- When the coolant liquid level falls below the specified level, coolant liquid diluted to the designated concentration is automatically supplied through piping. - Since it does not involve manual intervention, a stable dilution rate of coolant liquid is generated. - It is transported and supplied through equipment and piping, so it does not contaminate the surrounding area. - This device is fully automatic, which helps reduce labor costs. - Personnel can focus on operational tasks, contributing to improved production efficiency. - The processing accuracy is enhanced with a coolant dilution liquid that is finely atomized at a stable concentration. - Tank capacity and supply methods can be customized. In other words, it contributes to the "automation of factories."

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