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End effector×FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス - List of Manufacturers, Suppliers, Companies and Products

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The success story of the introduction of the automatic polishing system for BIW with a European automobile manufacturer.

FerRobotics creates a new standard for polishing automation! Complete automation of polishing the roof joint area of automotive bodies with pressure correction control.

Complete control of pressing force with our high-speed automatic correction end effector using ACT technology. Users share their success stories in the video. A picture is worth a thousand words! Please check our application example videos on our website or YouTube (FerRobotics) below. The complete automation of grinding finishes after welding/brazing at the roof joint of automobiles significantly improves finishing quality! It also greatly contributes to labor reduction! The most important factor for high-quality post-processing is fine and smooth grinding. The better the polishing finish, the higher the quality of the finish, perfectly matching the demands of high-end products. Full automation with ASK enables the highest quality and best finish. ■ Benefits: - High-speed autonomous correction control of pressing force increases the robot's trajectory speed, resulting in dramatic improvements in productivity and cycle time for grinding and brushing. - Maintains a high level of quality, allowing for grinding 24 hours a day, 365 days a year. - High-speed autonomous correction control of pressing force reduces the consumption of consumables, leading to cost savings. - Avoids the risk of vibration-related issues due to automation. - High ROI (Return on Investment) allows for early recovery of capital investment.

  • Articulated Robot

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Fully automate robot polishing using a sandpaper changer!

A robot polishing that inherits the craftsmanship. Automation of sandpaper changes. An end effector that instantly auto-corrects the most important pressing force for polishing.

Details of the paper changer can be found in the video. The ACF-K series, developed by FerRobotics Compliant Robot Technology GmbH, utilizes the proprietary ACT technology and is focused on collaborative robots. It allows for easy exchange of hand tools such as orbital sanders, angle grinders, die grinders, and belt grinders. It accommodates various applications by enabling the replacement of hand tools. This allows for the automation of grinding and polishing processes without compromise. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos. The ACT technology enables the automation of grinding and polishing processes, which have been considered difficult to automate, by automatically correcting load based on dimensional variations and angles of the workpiece, and completely controlling the pressing force. This significantly improves production speed while maintaining high-quality standards. Benefits (Value Creation): - Tasks that can be performed by robots are assigned to robots, allowing human employees to focus on creative work that only humans can do. - High-quality work with high reproducibility can be performed 24/7, 365 days a year.

  • Welding robot

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There are successful examples of a fully automated system that integrates everything from welding to finishing polishing.

Successful case studies of system implementation support the decision to adopt! Business improvement with a fully robotic system recognized by world-class companies, from welding to finishing polishing!

First, please watch the video. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing and grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it maintains constant contact with the workpiece at the set force by instantly adjusting the stroke length in response to dimensional tolerances, curved shapes, and non-planar variations of the workpiece. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the stroke adjustments, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically corrects tool load variations caused by gravitational changes due to the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Welding robot

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High-speed robotic masking of curved shapes has become possible.

Automation of labor-intensive R-shaped and complex-shaped masking tasks without wrinkles or bubbles. Enabling automation of processes that were previously impossible to automate with high-speed operations.

This product enables the automation of masking and taping tasks that were previously impossible. FerRobotics' Active Compliant Technology (ACT) automatically corrects the "difference" in contact pressure (force) at high speed, allowing it to maintain constant contact with the target object at the set pressing force, regardless of variations in processing speed or gravitational load differences due to angles. With the end effector (ATK) utilizing this technology, taping and masking tasks can be finished with the highest quality, free of wrinkles and bubbles. It also allows for increased robot speed, enhancing work speed and improving cycle time. The tool load caused by gravity, which changes with the robot's angle, is automatically corrected, ensuring a consistent pressing pressure from any angle, enabling high-quality taping with high repeatability even on R-shaped and complex geometries.

  • Articulated Robot

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Success Story of Automating Body Paint Repair and Polishing with European Automobile Manufacturers

FerRobotics creates a new standard for automated polishing! Successfully robotized the repair polishing after automotive body painting with high-speed pressure correction control.

Complete control of pressing force with high-speed automatic correction using our technology ACT at the end effector. In the video, world-class companies (users) share their success stories. Repair polishing, which is necessary to remove dust and tiny scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that truly requires skilled craftsmanship. By utilizing FerRobotics' ACT to automate this expert-level polishing, we achieve a reduction in the workforce needed for expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks that require high skill, achieving reduction in labor costs. - Maintaining a high level of quality, enabling polishing 24/7, 365 days a year. - Significant cost reduction by controlling the consumption of consumables through high-speed autonomous correction of pressing force. - Allowing robots to handle 3K tasks. - Avoiding the risk of vibration issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.

  • Welding robot

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A game changer in robot polishing! Use case examples on YouTube!

Dramatic improvement in cycle time. Solutions to the hiring issues of skilled workers and 3K workers. Reduction in costs of consumables and abrasives. Automation of polishing with high-speed autonomous correction control of contact force!

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Moreover, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

  • Welding robot

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