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Induction Heating Equipmentの製品一覧

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Fuji Electric Industry Co., Ltd. Business Introduction

Fuji Electric Industry Co., Ltd. Business Introduction

The application technology of high-frequency induction heating in automobiles, machine tools, and other fields spans various industries.

Fujii Electronics Industry Co., Ltd. has been a manufacturer of high-frequency induction heating equipment for over 60 years since its establishment. We have responded to the needs of customers across a wide range of industries, including automotive, machine tools, and construction machinery, not only with the technical expertise we have accumulated over the years but also by maximizing the advantages of induction heating that align with the times, such as improving productivity through reduced energy consumption. In recent years, the environmentally friendly and rational advantages of induction heating have attracted attention in new industries, and new opportunities are expanding. 【Business Activities】 ■ Contract processing for high and medium frequency heat treatment ■ Manufacturing and sales of high-frequency induction heating equipment and its components ■ Manufacturing and sales of transistors, inverters, and their components ■ Manufacturing and sales of electronic application devices ■ Manufacturing and sales of various automatic machines and equipment related to induction heating *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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[Case Study of Solution through IH Heat Treatment] Hardness is not achieved.

[Case Study of Solution through IH Heat Treatment] Hardness is not achieved.

If the material structure is not appropriate, no matter how much you harden it, the hardness will not increase!

We would like to introduce a case study from Fuji Electric Industry, which has always been committed to solving the technical challenges faced by our customers as an expert in IH heat treatment. In this case, FCD600 material is used. High-frequency quenching, which allows for processing in a short time, is characterized by being more susceptible to the effects of material, such as segregation, compared to atmosphere heat treatment like carburizing furnaces. There are instances where the quality of heat treatment is affected by the material, and especially for castings, there tends to be greater variability between lots compared to other steel materials. 【Case Overview】 ■ Material: FCD600 ■ Hardness Standard: HRC 46 or higher *For more details, please refer to the PDF document or feel free to contact us. ★ For inquiries by phone, please call: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention that you saw this on "Ipros." Response hours: Monday to Friday, 9 AM to 5 PM.

  • Processing Contract

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[Case Study of Solutions through IH Heat Treatment] Want to improve productivity and quality.

[Case Study of Solutions through IH Heat Treatment] Want to improve productivity and quality.

Introducing a case where quality and productivity were improved through one-shot hardening with semi-open coils!

Traditionally, workpieces were moved and subjected to low-speed quenching, taking 360 seconds per piece to quench a single workpiece. This allowed for only 10 pieces to be processed per hour, which posed a challenge due to low productivity. Therefore, we adopted our one-shot heating immersion quenching. The heating time is significantly shorter compared to moving quenching, reducing the cycle time to 90 seconds per piece, which is one-fourth of the conventional time, achieving a substantial increase in production capacity. [Case Study] ■ Challenge: Low productivity, processing only 10 pieces per hour ■ Proposal: Adoption of one-shot heating immersion quenching ■ Result: Achieved a significant increase in production capacity *For more details, please refer to the PDF document or feel free to contact us. ★ For inquiries by phone, please call: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention "Ipros" as a reference. Response hours: Monday to Friday, 9 AM to 5 PM.

  • Processing Contract

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Environmental benefits of IH heat treatment

Environmental benefits of IH heat treatment

Heating only the necessary parts in a short time! Introducing the environmental benefits of IH heat treatment.

We would like to introduce the environmental benefits of our IH heat treatment. By adopting high-frequency quenching, we achieve high energy utilization efficiency, heating only the necessary parts in a short time. This allows us to minimize heat generation due to electrical energy loss. Additionally, since we use only electricity without fossil fuels, we are considerate of the environment. The ability to miniaturize components also leads to a reduction in material resources. 【Features】 ■ Heats only the necessary parts in a short time ■ Enables miniaturization of components ■ Reduces material resources ■ Saves energy and cooling water needed for cooling ■ Requires less electricity *For more details, please refer to the PDF document or feel free to contact us. ★ For inquiries by phone, please call: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention "Ipros" for reference. Response hours: Monday to Friday, 9 AM to 5 PM.

  • Processing Contract

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Martensite and residual austenite

Martensite and residual austenite

Is retained austenite a villain?

First, by heating iron above the transformation point temperature, it is converted into an austenite structure, allowing many carbon atoms to enter the iron atoms. Next, by rapidly cooling it, a very hard structure (martensite structure) is formed, in which many carbon atoms are trapped within the iron atoms in a cramped arrangement. This is called martensitic transformation, and the hardness after quenching increases with the amount of carbon. When cooling from austenite, the faster the cooling rate, the more martensite structure is formed. The temperature at which martensitic transformation occurs, known as the Ms point, decreases with an increasing amount of carbon, and the temperature at which the transformation ends, known as the Mf point, also decreases. The austenite structure that could not transform remains as "residual austenite." If left alone, residual austenite may gradually transform, potentially causing issues such as distortion or cracking. Therefore, it is necessary to forcibly transform it into martensite or stabilize the structure. However, since residual austenite has a lower hardness compared to martensite, in cases where wear resistance is required, such as on gear tooth surfaces, the sliding properties of residual austenite may also contribute positively.

  • Steel

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High-frequency hardening device

High-frequency hardening device

We provide equipment tailored to needs, such as mass production devices for automotive parts and large quenching devices for construction machinery.

Our company manufactures and sells "quenching equipment" utilizing high-frequency induction heating. We provide custom-made equipment that pursues high quality and high productivity, such as devices for mass production of automotive parts and large rotary wheel quenching equipment for construction machinery. We also offer heat treatment equipment for processes other than quenching, including brazing, shrink fitting, annealing, and forging. 【Example of Production: Crankshaft Quenching Equipment】 - Quenching is performed while following the rotating workpiece with a semi-open coil, suppressing distortion. - A coil and a thin disk transformer are used to achieve a quenching width of 10.5 mm. - The power reduction method allows for adjusting the output according to the rotation angle of the workpiece, enabling control of the hardened layer depth. ★ We are currently offering materials that introduce points to note during cooling in high-frequency quenching. You can view them immediately by clicking the download button. ★ For inquiries by phone, please contact us here: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention "Ipros" as your reference. Business hours: Monday to Friday, 9 AM to 5 PM.

  • others

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[Case Study 5 on Heat Treatment Challenges] A must-see for those troubled by cracking!

[Case Study 5 on Heat Treatment Challenges] A must-see for those troubled by cracking!

"One-shot quenching" significantly reduces heating time, contributing to increased productivity!

Steel may seem very sturdy and stable, but if the heat treatment conditions or management methods are incorrect, it can easily crack. Many cracks are so small that they cannot be seen with the naked eye, and if used without noticing them, they can lead to damage starting from the cracks, potentially resulting in serious accidents. With Fuji Electronic Industry's one-shot quenching, it is possible to achieve a uniform hardened layer through overall heating/cooling with coils that follow the profile. Since the heating time is significantly reduced, the cycle time is less than half compared to conventional moving quenching, contributing to increased productivity. *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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A must-see for those who own a vacuum tube oscillator! Introducing the disposal of PCB waste.

A must-see for those who own a vacuum tube oscillator! Introducing the disposal of PCB waste.

If you have been using a vacuum tube oscillator for many years, it is necessary to check it once! This explains the dangers of contaminated electrical equipment on PCBs.

This document provides an explanation of low-concentration PCB waste. If you have been using a vacuum tube oscillator that has been in use for many years, it is necessary to check it once. It includes the dangers of electrical equipment contaminated with PCBs, as well as the procedures from investigation to disposal, investigation methods, and investigation procedures. Additionally, it introduces information about PCBs, how to identify them, and notification processes. You can also find contact information for inquiries regarding the PCB Special Measures Law, making this a useful resource when disposing of low-concentration PCB waste. 【Contents (partial)】 ■ Check now! Looking for these electrical devices ■ Dangers of electrical equipment contaminated with PCBs ■ Procedures from investigation to disposal of low-concentration PCB waste, etc. ■ Investigation methods ■ Investigation procedures *For more details, please download the PDF or feel free to contact us.

  • Other services

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Fuji Electronic Industry Co., Ltd. Company Profile

Fuji Electronic Industry Co., Ltd. Company Profile

Providing optimal solutions to various challenges faced in the heat treatment field!

Fuji Electronic Industry Co., Ltd. has been engaged in heat treatment equipment utilizing IH and many other applied technologies for 60 years since its founding. During this time, as a company that values technology, we have adhered to traditional proper methods while constantly trying new things. What we have consistently aimed for is whether that technology is a rational solution and at the same time whether it has uniqueness or specificity. As a result, we have become known as a one-and-only company in certain areas of the industry. Going forward, we aim to be a company that utilizes technologies such as IoT, which are tools of the Fourth Industrial Revolution, and to ensure a stable supply of those technologies, connecting them to next proposals such as preventive maintenance. [Business Activities] ■ Contract processing for high and medium frequency heat treatment ■ Manufacturing and sales of high-frequency induction heating equipment and its components ■ Manufacturing and sales of transistors, inverters, and their components ■ Manufacturing and sales of electronic application devices ■ Manufacturing and sales of various automatic machines and equipment related to induction heating *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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Fujii Electronics Industry Co., Ltd. Equipment Guide

Fujii Electronics Industry Co., Ltd. Equipment Guide

From digital assessment to analog verification! Everything in one place.

At Fuji Electronic Industries Co., Ltd., we design and manufacture high-frequency induction heating equipment tailored to our customers' infrastructure conditions and factory layouts. Not only that, but we also provide comprehensive equipment proposals that consider everything from better heat treatment solutions to reducing power consumption and improving productivity. 【Features】 ■ Data collection using actual coils ■ Coil manufacturing designed with 3D-CAD, considering reproducibility and durability ■ Assessment through heating simulations ■ In-house managers handle everything from equipment design to assembly and after-sales support ■ Quality assurance pursued from every angle *For more details, please refer to the PDF document or feel free to contact us. ★ For inquiries by phone, please call: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention that you saw us on "Ipros." Response hours: Monday to Friday, 9 AM to 5 PM.

  • Processing Contract

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High-frequency hardening and reheating equipment

High-frequency hardening and reheating equipment

At Fuji Electric Industry, high-frequency annealing is referred to as "reheat," distinguishing it from annealing using a furnace.

The target workpiece is a pipe-shaped workpiece placed horizontally in the heat treatment station at the center of the photo. This machine accommodates a wide variety of workpieces with different diameters and lengths through changeovers. Compared to passenger cars, the production volume of trucks is lower, and there are many types of the same parts, so the loading and unloading of workpieces is done manually through the central opening. The green unit above the workpiece is the heating coil, and the gold unit below the workpiece is the cooling jacket. After the workpiece is loaded, it descends with the receiving jig, is held up by center jigs on both sides, and the model identification is performed. After identification, it is moved sideways to the cooling jacket below the corresponding model's coil, where the coil descends from above, and the workpiece is rotated while heat treatment is performed. ★ For inquiries by phone, please contact us here: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 * When calling, please mention "Ipros was seen." Response hours: Monday to Friday, from 9 AM to 5 PM.

  • Other machine tools

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[Case Study of Solution through IH Heat Treatment] Out of tolerance due to distortion.

[Case Study of Solution through IH Heat Treatment] Out of tolerance due to distortion.

Our company is engaged in efforts and development to minimize distortion in various components.

There are various factors that cause dimensional changes, but broadly speaking, they can be categorized into two main types: "dimensional changes due to the release of residual stress" and "dimensional changes due to structural transformation (phase change)." Minimizing distortion in precision parts is extremely important, as forcing correction can lead to the risk of cracking, and the strength gained from hardening will undoubtedly decrease. Therefore, our company is engaged in efforts and development to minimize distortion in various components. In particular, when changing processes from atmospheric treatment to high-frequency hardening, significant effects can be expected. If you have concerns about distortion, please feel free to consult us. *For more details, please refer to the PDF document or feel free to contact us. ★ For inquiries by phone, please call: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention that you saw us on "Ipros." Operating hours: Monday to Friday, from 9 AM to 5 PM.

  • Processing Contract

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Quality Assurance Management System

Quality Assurance Management System

Reliable quality assurance management system unique to Fuji Electric Industry, which handles everything from prototype production and contract processing to equipment.

【Data and Insights】 - Height Distribution - Heating Temperature Distribution - Tissue Photographs - Heating Simulation We will create a report tailored to your needs. 【Inspection Equipment】 - Metal Material Analysis Device: Clarifies the relationship between materials and quality results. - Digital Microscope: Provides high-quality and high-functionality tissue photographs. - X-ray Residual Stress Measurement Device: Capable of measuring residual stress and inner diameters of 170 mm or more. - 3D Measuring Machine - 3D Printer - Rockwell Hardness Tester - Vickers Hardness Tester We provide reliable data with various inspection equipment to assist in your quality control. ★ For inquiries by phone, please contact us here: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention "Ipros" for reference. Operating hours: Monday to Friday, 9 AM to 5 PM.

  • Other inspection equipment and devices

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A new challenge towards integration with IoT.

A new challenge towards integration with IoT.

From a Proven Monitoring System to Integration with IoT (FD-ioT)

■ Control by Total Electric Power Control is performed using the total electric power accumulated over time, ensuring that the same amount of electric power is always supplied to the workpiece. High reproducibility achieves stabilization of quality. ■ Trend Monitoring For quenching methods where both the workpiece and coil operate, the positional relationship is monitored for upper and lower power limits every 0.1 seconds. Abnormalities are detected if there are changes in the gap between the coil and the workpiece. In addition to these proven monitoring systems, we are taking on new challenges integrated with IoT. ■ Preventive Maintenance for Coils and Parts Monitoring within the equipment to predict and notify the timing for replacing parts and coils, reducing equipment downtime. ■ Remote Repair Support Support for unexpected failures using cameras inside the equipment and accumulated data, reducing repair time and costs. ■ Production Support Utilizing data to improve customer productivity and quality. ★ For inquiries by phone, please contact us here: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 * When calling, please mention "Ipros was seen." Support hours: Monday to Friday, 9 AM to 5 PM.

  • Remote Control

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Partnership Building Declaration

Partnership Building Declaration

Our ability to manufacture high-quality induction heating equipment and provide contract processing for induction heating is thanks to our collaboration with numerous suppliers and partner companies.

With that sentiment in mind, we hereby declare the "Partnership Building Declaration." The "Partnership Building Declaration" is a commitment to establish new partnerships by promoting collaboration and mutual prosperity with suppliers in the supply chain and businesses that create value. Moving forward, we will continue to support each other with our partner companies and strive for excellence in manufacturing. ★For inquiries by phone, please contact us here: Osaka Headquarters → TEL: 072-991-1361 Nagoya → TEL: 052-322-1361 Tokyo → TEL: 03-5472-1361 *When calling, please mention that you saw this on "Ipros." Response hours: Monday to Friday, from 9 AM to 5 PM.

  • others

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