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[FA Site Improvement Case] Prevention of Defects in the Inspection Process

[FA Site Improvement Case] Prevention of Defects in the Inspection Process

Quality Improvement: Managing time in the inspection process to contribute to the reduction of defective products.

We will introduce a case study of improvements in the FA (Factory Automation) field proposed by Patlite. Inspections were conducted on the manufacturing line for parts to ensure quality before shipment. However, due to the rush of the operators during the inspection process, the inspections were neglected, leading to the outflow of defective products. To address this, the layered information display light "LA6" was introduced. By using the smart mode "Time Trigger Type" as a timer, we established a time management system for the inspection process, allowing for the next product inspection to begin after a set period. [Case Study] ■ Improvement Issues - We want to eliminate the shipment of defective products. ■ Proposal - By using the smart mode "Time Trigger Type," the display light is utilized as a timer. - Inspections of one product are conducted during the timer display. - When the blue light is fully lit, the inspection is complete, and the next product inspection begins. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize the number of defective products during equipment downtime.

[FA Site Improvement Case] I want to visualize the number of defective products during equipment downtime.

Improving Quality: Identifying the Number of Defective Products through the Visualization of Casting Equipment Error Time!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. Due to errors occurring in the casting equipment, the machine stopped, causing a drop in internal temperature and leading to the production of defective products. However, the downtime could not be monitored on-site, resulting in an inability to confirm the number of defective items. To address this, we introduced the layered information display light "LA6." Upon receiving a signal of an abnormal occurrence, the "LA6" displays the downtime on a timer. By increasing the red timer display in stages from 1 to 5 every minute, it became possible to confirm the downtime from a distance by the number of lit segments. [Case Study] ■ Current Situation - For equipment that experienced an abnormal stop, the person in charge measured the time and identified the number of defective products. - The downtime could not be monitored on-site, and the number of defective items could not be confirmed. ■ Proposal - With the timer display function, the display increases every minute from the occurrence of an abnormality, allowing the downtime to be confirmed from a distance by the number of lit segments. - Wiring is simple, requiring only one additional wire alongside the conventional signal light. - Display time, display color (21 colors), and patterns (15) can be changed using editing software. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Equipment Mirroring Using Internal Network

[FA Site Improvement Case] Equipment Mirroring Using Internal Network

[Network/Remote Monitoring] Easily visualize the work status across multiple locations!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where the status of the inspection station was not understood, it was not possible to call the administrator, leading to unnecessary labor costs. Therefore, the layered information display light "LA6-POE" was introduced. As a result, the status of the inspection station can now be determined solely by the equipment, allowing for quicker responses to abnormalities at the inspection station and achieving improved work efficiency. 【Case Study】 ■ Before Implementation - The status of the inspection station was not understood, making it impossible to call the administrator, resulting in unnecessary labor costs. ■ After Implementation - The status of the inspection station can now be determined solely by the equipment. - Responses to abnormalities at the inspection station have become quicker, leading to improved work efficiency. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize equipment that is due for maintenance.

[FA Site Improvement Case] I want to visualize equipment that is due for maintenance.

A layered information display light that can show maintenance-related information in a variety of colors for predictive maintenance.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where a small number of people manage multiple manufacturing devices, it was quite challenging just to check which devices required maintenance. We proposed the "LA6 type" layered information display light, which outputs a signal from the control device indicating that the maintenance period is approaching and displays maintenance information in a different color from conventional signal lights, making it visible. 【Case Study】 ■ Issues - Many devices are inspected before operation or regularly, but the operation panel needs to be checked each time. - We want to understand the target devices and maintenance details at a glance. ■ Benefits of Implementation - Maintenance targets can be identified at a glance. - Identification of maintenance locations is also possible. - Preventive maintenance activities can be carried out without omissions. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize the equipment cycle time.

[FA Site Improvement Case] I want to visualize the equipment cycle time.

Predictive maintenance: Visualizing the cycle time of each equipment as part of anomaly management.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where the equipment status is displayed on an Andon board, there is a problem of not being able to manage the takt time, resulting in processing not being completed as scheduled. In response, we propose the new information display light "LA6 model." This product receives input signals from the equipment and, when the set time is reached, it displays a flashing blue light, making it immediately clear which equipment has a problem. Additionally, it easily notifies the occurrence frequency of takt time overruns, providing early warnings for equipment maintenance. 【Case Study】 ■ Issues - Frequent failures to complete processing within the set time - Understanding the reasons for decreased equipment utilization and implementing visible improvements - While the equipment status is displayed on the Andon board, there are no functions for managing takt time - Significant costs are incurred for additional construction to take signals from each piece of equipment to the Andon board ■ Proposal - Receive input signals from the equipment and display a flashing blue light when the set time is reached - Takt time can be set arbitrarily using the LA6 editing application *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Eliminating unnecessary extensions of meetings to enhance work efficiency.

[FA Site Improvement Case] Eliminating unnecessary extensions of meetings to enhance work efficiency.

Display of Takt Time and Cycle Time: A timekeeper for presentations that tend to drag on.

We will introduce a case study of business efficiency improvement proposed by Patlite. For improving meetings that tend to run long due to individual presentation times not being adhered to, the "LA6 model" stacked information display light is recommended. This display light decreases by one level every minute, visualizing the elapsed presentation time. Since the remaining time is easily visible, presenters can more succinctly convey their main points. As a result, meetings can be conducted more effectively in a shorter time. 【Case Study】 ■Current Situation - Individual presentation times are set but not adhered to, causing meetings to drag on. - Presenters often do not have a clear understanding of the remaining time, leading to lengthy explanations. - Ultimately, the main points of the presentations become unclear, resulting in meaningless meetings... ■Proposal - Visualize the elapsed presentation time using the LA6 editing application. - With the remaining time easily visible, presenters can more easily discuss their main points succinctly. - Achieve more effective meetings in a shorter time. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] A pacemaker for manual processes that are difficult to standardize.

[FA Site Improvement Case] A pacemaker for manual processes that are difficult to standardize.

Display of Takt Time and Cycle Time: Visualizing Work Delays! Also improves awareness on the shop floor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. At the instrument panel assembly line of a major automobile manufacturer, there was a challenge where variations in manual work led to an inability to keep up with the supply to the main line, which is the subsequent process. To address this, a layered information display light "LA6" was installed to indicate work progress. With the delays in work becoming clear, the awareness on the shop floor changed, and supply delays were improved. 【Case Study】 ■ Challenges - Variations in manual work led to an inability to keep up with the supply to the main line, which is the subsequent process. - Delays in work were not visualized. ■ Solutions - Installed a display light to indicate work progress. - With the delays in work becoming clear, the awareness on the shop floor changed, leading to improvements in supply delays. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=34 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Assembly Takt Time

[FA Site Improvement Case] Visualization of Assembly Takt Time

Display of Takt Time and Cycle Time: Reducing AGV stop losses due to time overrun.

We will introduce an example of improvement in FA (Factory Automation) sites proposed by Patlite. In the outdoor unit assembly line, to visualize the assembly tact time, we removed the conveyor of the manufacturing line and replaced it with AGVs (Automated Guided Vehicles). Furthermore, by equipping the layered information display light "LA6," which can display the working time of each assembly process, we raise the awareness of tact time among workers and standardize the assembly speed. This reduces losses from AGV stops due to time overruns and achieves improved work efficiency. 【Proposal】 ■ Utilize Smart Mode (Time Trigger Type) - Up to 15 types of tact times can be registered as patterns - Tact counting starts with pulse input at the beginning of production - Counting resets with pulse input at the end of production - In case of tact overruns, alerts are given with blinking lights and a buzzer *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualizing the Water Volume of Wastewater Treatment as Part of Efficiency Improvement

[FA Site Improvement Case] Visualizing the Water Volume of Wastewater Treatment as Part of Efficiency Improvement

"Visualization of Analog Data" Cutting unnecessary work through the visualization of water storage levels.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory facing the challenge of not knowing which drainage tank has exceeded its water level unless it checks each time when a large rotating light signals that a certain drainage volume has been reached, we proposed visualizing the water storage levels using the layered information display light "LA6 model." It became immediately clear which drainage tank was over the water storage limit, and with the elapsed time also visualized, it became possible to respond according to the urgency of the situation. 【Case Study】 ■ Current Situation - It is unclear which drainage tank has exceeded its water level without checking. - The inability to know the elapsed time since exceeding the water level makes it difficult to assess urgency. ■ Implementation Effects - It is immediately clear which drainage tank has exceeded its water storage limit. - Visualization of elapsed time allows for responses based on urgency. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualizing the amount of sand in the hopper within the factory.

[FA Site Improvement Case] Visualizing the amount of sand in the hopper within the factory.

Visualization of analog data: Enables monitoring of remaining amounts while in the office.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a work environment where the amount of sand in the hopper is checked visually, there are risks associated with the confirmation process, and there are instances where sand may overflow. We proposed the "LA6 type" layered information display light. The "LA6 type" can express the amount of sand in terms of layers and colors freely when combined with sensors. In case of overflow or other dangerous situations, it alerts users with a particularly noticeable lighting pattern, such as all lights on. Now, it has become possible to monitor overflow along with managing remaining quantities from the office. [Case Study] ■ Current Situation - The amount of sand in the hopper is checked visually. - The confirmation process involves risks. - There are instances of sand overflowing. ■ Proposal - By combining with sensors, the amount of sand can be expressed freely in terms of layers and colors. - In dangerous situations like overflow, it provides warnings with particularly noticeable lighting patterns, such as all lights on. - The display patterns can be freely edited using application software. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Tank Remaining Quantity through Remote Alarm Notification

[FA Site Improvement Case] Visualization of Tank Remaining Quantity through Remote Alarm Notification

"Visualization of analog data" can be implemented at a low cost through wireless technology.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. At a certain food packaging factory, sterilizing solution was being injected in an outdoor separate building, but there were frequent instances of not noticing when the tank ran out of solution. Therefore, we introduced our wireless control unit and a load information display light. This allowed for visualization of the remaining amount in the separate office building, enabling timely replenishment before running out of the solution. Since the remaining amount could be displayed by threshold, it became immediately clear. 【Case Study】 ■ Issues - Sterilizing solution was being injected in an outdoor separate building, but there were frequent instances of not noticing when the tank ran out of solution. ■ Benefits of Implementation - Visualization of the remaining amount in the separate office building allows for timely replenishment before running out of the solution. - Cost-effective implementation through wireless technology. - Clear visibility of remaining amounts by threshold. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Improvement Idea] Visualization of Particle Alarms in Clean Rooms

[Improvement Idea] Visualization of Particle Alarms in Clean Rooms

Easy visualization of sensor threshold anomalies.

**Customer's Issues** Currently, a single signal light is used to warn about the temperature, humidity, and dust threshold information in the cleanroom, but 24-hour monitoring is necessary, and it is unclear what the current cleanliness level is. Although there is a numerical display from the particle sensor, one must go to that location to understand the current status. **Proposed Solution** By receiving the threshold anomaly output from the particle sensor with the LA6 series, the cleanliness level can be intuitively understood from a distance. Utilizing the time-trigger function of the LA6 series, the status will change every 5 minutes, making the priority of the operator's response visible. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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【Improvement Idea】Wait a minute! There is someone on the other side of the door.

【Improvement Idea】Wait a minute! There is someone on the other side of the door.

Near miss occurrence: Wait a moment! There's someone on the other side of the door.

【Customer's Issue】 A worker opened the door forcefully without realizing there was a person on the other side, leading to a near-miss incident! 【Proposed Solution】 When a passive sensor detects a person on the other side of the door, a warning light illuminates to prevent accidents before they occur. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Leveling the assembly line with a pacemaker.

[Improvement Idea] Leveling the assembly line with a pacemaker.

Visualize work elapsed time with the takt time function to achieve leveling and stabilize work quality!

**Customer Challenges** In assembly processes with long working hours, it is difficult to proceed with work based solely on a sense of time derived from experience, leading to variability in working hours. **Proposed Solution** By installing a pacemaker that makes the elapsed working time visible, it becomes possible to proceed with work at standard labor hours, resulting in both leveling and stabilization of work quality. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Visualize your work with a variety of vibrant colors and operating modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce any losses during work. It is equipped with an operating program that allows for free customization of light colors and operating modes. It visualizes abnormal levels and progress status through various operations. Additionally, the dedicated software allows for easy editing of operating modes. 【Features】 ■ Expresses abnormal levels with a variety of "light colors" ■ Visualizes progress status with diverse "operating modes" ■ Easily visualizes progress status with a simple "dedicated data creation application software" *For more details, please refer to the PDF materials or feel free to contact us. *If you wish to borrow evaluation equipment, please apply through the link below. https://www.patlite.co.jp/rental/ ↓↓↓ Official Online Shop ↓↓↓

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