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New Challenges in Cleaning: Optimization of Cleaning Methods [Materials]

The evolution of flux cleaning technology is also being questioned! We will publish what issues are at stake.

This document explains flux cleaning in high-performance products. When attempting to establish a cleaning process, we will introduce the issues that arise, taking into account the historical background. We have included images, diagrams, and detailed explanations regarding the ability to handle insoluble substances and the future of soldering cleaning, so please take a moment to read it. 【Contents (partial)】 ■ Introduction ■ Awareness of "Cleaning": Japan's Unique Environment ■ The Rise of Insoluble Substances ■ Ability to Handle Insoluble Substances (MPC Cleaning Agents) ■ The Future of Soldering Cleaning *For more details, please refer to the PDF document or feel free to contact us.

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What is flux residue? Diversification and analysis methods of flux residue.

Cleaning methods and post-cleaning analysis are recent challenges! We will introduce examples of issues caused by flux residues.

Flux residue refers to the residue derived from flux that remains on the workpiece after soldering (contamination), and its components include ions, metal salts, and organic substances. Cleaning paste is formulated with the premise of cleaning, so if left as is, the likelihood of insulation failure due to migration and corrosion increases. Depending on the application, this can also affect human life and infrastructure, making cleaning necessary in some cases. On the other hand, in the case of no-clean paste, the flux residue stabilizes, but the number of cases requiring cleaning for reliability assurance is also increasing. *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.*

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Cleaning agents

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Metal mask wipes for hand drying VIGON SC 200

Also serves as an alternative to cleaning with solvent-based spray wipes! Cleanup is simply disposing of the wipe.

We would like to introduce our "Metal Mask Wipes for Hand Drying." These hand wipes excel in cleaning performance, usability, and safety. They can effectively clean hard-to-reach openings with wipes that are impregnated with VIGON SC 200. Additionally, they are characterized by their durability, resistance to tearing, and low linting, making them a highly safe product with no applicable GHS labeling. 【Features】 ■ Excellent cleaning performance, usability, and safety ■ No dripping, with superior drying properties ■ Durable, tear-resistant, and low linting ■ Cleanup involves simply disposing of the wipe *For more details, please refer to the PDF document or feel free to contact us.

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Wipers

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Flux cleaner for printed circuit boards VIGON A 200

Ideal for cleaning low standoff components! Can be introduced into immersion tanks without explosion-proof specifications.

"VIGON A 200" is a water-based cleaning agent specially designed for use in high-pressure and medium-pressure spray equipment, such as inline and batch systems. Based on MPC technology, it is capable of removing various types of flux residues from electronic substrates, ceramic substrates, power modules, and lead frames. It meets high cleanliness requirements for subsequent processes such as wire bonding and coating. 【Features】 - Maintains high cleanliness for wire bonding and coating processes - Free of surfactants and excellent rinsability, leaving no residues on surfaces - Easily filterable, extending liquid life and reducing cleaning agent costs - No flash point, allowing for introduction into immersion tanks without explosion-proof specifications - Does not foam even in high-pressure spray applications - Halogen-free and low odor *For more details, please refer to the PDF document or feel free to contact us.

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Cleaning agents

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Concentration Measurement Kit / ZESTRON Bath Analyzer 20

Can be used accurately with both new liquids and liquids containing contaminant components! Accurate concentration measurement.

The "ZESTRON Bath Analyzer 20" is a concentration measurement kit for pH neutral cleaning solutions. It comes in a portable case that can be used anywhere, requiring minimal equipment and space. It is simple and easy to use, and can accurately measure concentrations even in solutions containing contaminants. 【Features】 ■ Accurate concentration measurement - Can measure even with increased contaminant levels - Can be used accurately with both new solutions and those containing contaminants ■ Simple and quick usage procedure ■ Comes in a portable case that can be used anywhere ■ Requires minimal equipment and space *For more details, please refer to the PDF document or feel free to contact us.

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Other measurement, recording and measuring instruments

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Differences between aqueous, semi-aqueous, and solvent-based systems [Types and selection methods of flux cleaning agents]

Introduction to the types of cleaning agents (water-based cleaning agents/solvent-based cleaning agents) and selection methods!

Cleaning agents can be broadly classified into "water-based," "semi-water-based," and "solvent-based." Water-based cleaning agents have overwhelming safety considerations for the working environment. Solvent-based cleaning agents are available on the market either as single components for direct use or as blends with organic solvents and other substances. *For more details, please refer to the related links. For further information, please check the PDF materials or feel free to contact us.*

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Why is cleaning necessary for sintering bonding? [Cleaning issues in sintering bonding]

Explaining why cleaning is necessary for sintering bonding! Introducing cleaning know-how.

The joining technology of silver sintering (silver sinter) has been attracting attention in recent years. With the increase in electrical capacity and the utilization of new materials, there is a need for "new joining technologies" that can withstand higher temperatures, higher voltages, and larger currents. The silver sintering process can form a high-density bonding layer through pressing and sintering, resulting in high bonding strength. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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Points to confirm for metal mask cleaning: How to choose cleaning agents and cleaning methods.

It is possible to carry out cleaning with consideration for the environment! Introducing cleaning know-how.

This page provides an explanation of the key points to consider in metal mask cleaning. By selecting the appropriate cleaning agents and methods, it is possible to improve cleaning efficiency and work productivity, as well as reduce running costs, ensure worker safety, and implement environmentally considerate cleaning practices. Please check again. *For more details, you can view them through the related links. For further information, please refer to the PDF materials or feel free to contact us.

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The necessity of cleaning in 5G: Why is flux cleaning necessary?

A detailed explanation of why flux residue must be cleaned!

Last time, we introduced solutions to the technical challenges associated with 5G. We recommended using a spray method and water-based cleaning agents, but a question arose: is cleaning really necessary if coating is applied? Taking the above into consideration, I will explain why it is necessary to clean flux residues. *For more details, you can view the related links. Please refer to the PDF materials or feel free to contact us for more information.*

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Verification of cleaning properties of solder paste for fine bonding in joint research with Nippon Superior Co., Ltd.

A fundamental transformation is required for cleaning methods and cleaning agents! Introducing cleaning know-how.

Advanced electronic devices, such as 5G-compatible communication equipment and control units for electric vehicles, are becoming smaller and thinner. Consequently, the development of solder paste for fine bonding is becoming increasingly active. These electronic devices require long-term high reliability, and there is a growing trend for the need for flux cleaning. Due to high-density mounting and the diversification of components, there is an increase in electronic devices with low stand-off. *For more details, please refer to the related links. *The PDF document is a technical resource that explains the cleaning technology required for sintering bonding.

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Compliance with regulations and safety measures for cleaning agents! A step-by-step explanation of purchasing, using, and storing.

Introducing regulations related to cleaning agents, taking into account efforts overseas!

In recent years, from the perspective of environmental conservation and human protection, countries have been strengthening regulations regarding the handling of chemical substances, and there is a global trend towards initiatives related to the SDGs (Sustainable Development Goals). In Japan, the Industrial Safety and Health Act will be revised in April 2024, strengthening the handling of chemical substances. To reduce health risks for workers and environmental burdens, some companies are moving to avoid procuring materials that have a significant environmental impact, and cleaning agents are no exception. Taking into account initiatives overseas, we will introduce regulations related to cleaning agents. *For detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

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Cleaning agents

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Ion Residues on Electronic Substrates and Their Analytical Methods [Free Download]

Examples of the analysis of the cleaning properties of surfactants are also included! We will also introduce ions and flux.

This document explains the analysis of ionic residues on electronic substrates that our company, as a cleaning agent manufacturer, has been working on. It includes explanations about ions and flux, as well as discussions on ion contamination measurement, ion chromatography, and scanning electron microscopy with energy dispersive X-ray spectroscopy. Additionally, it features case studies on the cleaning efficacy of surfactants. We encourage you to download it and read through it. 【Contents】 ■ Introduction ■ What are ionic residues? ■ Analysis of ionic residues remaining on electronic substrates ■ Case study - Cleaning efficacy of surfactants - ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Printed Circuit Board

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Metal mask cleaning agent "ZESTRON SW" *Can be used without vacuum drying.

Due to its wide applicability, it reliably removes cream solder from the back of the metal mask!

"ZESTRON SW" is a solvent-based cleaning agent with a high flash point, developed in collaboration with major SMT printer manufacturers, and can be used without vacuum drying. It excels in the reproducibility of cleaning results and improves the reliability of the printing process as it leaves no residue after drying. Unlike isopropanol (IPA, flash point: 12°C), this product (flash point: 67°C) significantly enhances safety during the operation of metal mask printers. 【Features】 ■ Dries quickly on the metal mask after wiping with a dry non-woven cloth, leaving no residue ■ Leads to good printing stability and a reduction in solder balls ■ Reduces the frequency of cleaning cycles ■ Biodegradable ■ Approved for use in SMT printers by major manufacturers worldwide *For more details, please refer to the PDF document or feel free to contact us.

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Three Key Points of Technological Evolution in Electronics Implementation and Cleaning

Trends in flux cleaning due to miniaturization! Introducing technical points in fine bonding products.

Electronics assembly refers to the technology of mounting electronic components onto a substrate. Specifically, it involves the process of joining components such as semiconductors, resistors, and capacitors to a printed circuit board to form an electrical circuit. The sizes of these components tend to become smaller in response to the demands for higher performance and space-saving in products, and accordingly, fine joining technologies are also evolving. This has a significant impact on the cleaning processes as well. We will explain the evolution of joining technologies and cleaning in fine joining. *For detailed content of the article, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

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Printed Circuit Board

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Cleaning technology required for sintered joint devices [Technical Document]

Introduction to the specific sintering cleaning process! Discussion of the differences from flux cleaning, etc.

This document explains the cleaning techniques required for sintered joining devices. It discusses the background for the need for cleaning in sintered joining devices and the differences from flux cleaning, as well as introducing specific cleaning processes. It also includes information on the selection of cleaning agents and methods, as well as cleanliness analysis after cleaning. We encourage you to read it. 【Contents】 ■ Introduction ■ The formation of contamination and the effects of residues in sintered joining devices ■ Selection of cleaning agents and methods ■ Cleanliness analysis after cleaning ■ Cleaning case studies ■ Conclusion *For more details, please download the PDF or feel free to contact us.

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Cleaning agents

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Jet Cleaner×ゼストロンジャパン - List of Manufacturers, Suppliers, Companies and Products

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