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![[Video Material] [Machining] Cost Structure of Machining](https://image.mono.ipros.com/public/product/image/2062095/IPROS1317701778246878480.jpg?w=280&h=280)
I will answer the question, 'How is the cost of machining determined?'
Regarding machining parts, "Every time I get a quote, it turns out to be higher than I expected," "The factory says, 'This shape is tight,'" "I don't really understand why it ends up being expensive." Have you ever struggled with these thoughts while designing or estimating? In this video, we will explain some helpful ways of thinking.
"Contributing to the development of our customers" is our top priority as we support the foundation of industry with vacuum technology.
Techno Wave Co., Ltd. specializes in the design, assembly, and inspection of vacuum-related equipment and components, as well as other industrial-related equipment and components. Vacuum technology is applied in a wide range of industries, including the digital home appliance industry, semiconductor and electronic engineering industries, and healthcare. In this context, we aim to be a proposal-oriented company that accurately understands our customers' needs and responds swiftly and reliably to their requests. 【Business Activities】 ■ Design, manufacturing, and assembly adjustment of vacuum application-related equipment ■ Design, manufacturing, and assembly adjustment of other industrial machinery ■ Design of control systems for the above ■ Manufacturing and assembly inspection of vacuum-related equipment and components *For more details, please refer to the PDF materials or feel free to contact us.
![[Metal Processing Example] Fitting <A6061>](https://image.mono.ipros.com/public/product/image/6d6/2001181804/IPROS22070083620195434129.png?w=280&h=280)
The difficulty of processing is extremely high! Parts for mounting optical systems installed on satellites.
We would like to introduce a case of "fitting" that we processed in our company. The cylindrical part of this product is over 200mm deep and has a wall thickness of only 1.6mm, making the processing difficulty very high. The center position of the cylindrical shape and the base part at the back must be crafted to within 5μ. Achieving this level of precision with such thinness is extremely challenging, but we were able to realize it by applying the processing know-how we have cultivated over many years. 【Case Overview】 ■ Material: A6061 ■ Thickness: 200mm ■ Length: 280mm *For more details, please refer to the related links or feel free to contact us.
Easy maintenance! It is used when rotation and linear movement are required within a vacuum device.
The "TR Series" is a transfer rod compatible with ultra-high vacuum environments. It offers a wide range of movement and easy maintenance. It is used when rotation and linear movement are required within vacuum equipment. Models such as "TR-070/500" with a linear movement distance of 500mm and "TR-070/750" with 750mm are available. It features a magnetic coupling type that utilizes samarium cobalt in the magnetic circuit. 【Features】 ■ Compatible with ultra-high vacuum ■ Wide range of movement ■ Easy maintenance ■ Used when rotation and linear movement are required within vacuum equipment ■ Magnetic coupling type utilizing samarium cobalt in the magnetic circuit *For more details, please refer to the PDF materials or feel free to contact us.
Completion of construction with just the adhesive! PVC joint adhesive bushings suitable for connecting to various instruments and attaching valves.
The "PVC-BUSH-20A" is a PVC bushing suitable for connecting various instruments such as pressure gauges and for valve installation when switching to different tube piping within PVC piping. Installation is completed simply by gluing it to a PVC piping joint, and it is available in three different pitch sizes. Additionally, we also offer a heat-resistant PVC version as a sister product. 【Features】 ■ Used for switching to various tube piping within PVC piping ■ Suitable for connecting various instruments such as pressure gauges and for valve installation ■ Installation is completed by gluing it to a PVC piping joint ■ Available in three different pitch sizes ■ Heat-resistant PVC version also available *For more details, please refer to the PDF document or feel free to contact us.
Easy installation! Adhesive bushing for heat-resistant PVC fittings that completes with just adhesive for heat-resistant PVC piping fittings.
The "HPVC-BUSH-16A" is a heat-resistant PVC adhesive bushing suitable for connecting various instruments such as pressure gauges and for valve installation during the transition to various tube piping within PVC piping. The 16A size is available in two different pitches. Installation is completed simply by adhering it to heat-resistant PVC piping fittings, and there are also PVC versions available in the product lineup. 【Features】 ■ Used during the transition to various tube piping within PVC piping ■ Ideal for connecting various instruments such as pressure gauges and for valve installation ■ The 16A size is available in two different pitches ■ Installation is completed by adhering it to heat-resistant PVC piping fittings only ■ PVC versions are also available in the product lineup *For more details, please refer to the PDF document or feel free to contact us.
For switching between various tube piping! PVC joint adhesive bushing that completes installation with just adhesive.
The "PVC-BUSH-16A" is a PVC bushing suitable for connecting various instruments such as pressure gauges and for valve installation during the switching of various tube piping within PVC piping. Installation is completed simply by gluing to PVC piping fittings, and the 16A size is available in two different pitches. Heat-resistant PVC versions are also available in the lineup. 【Features】 ■ Used for switching to various tube piping within PVC piping ■ Suitable for connecting various instruments such as pressure gauges and for valve installation ■ Installation is completed by gluing to PVC piping fittings only ■ Two types of pitches are available for the 16A size ■ Heat-resistant PVC versions are also available *For more details, please refer to the PDF document or feel free to contact us.
We are publishing the drawings for PVC joint adhesive bushings. If you are interested, please download the catalog.
The adhesive bushing for PVC fittings is suitable for connecting to various instruments and for valve installation. It's easy to use since the installation is completed with just adhesive! We have commercialized an adhesive bushing for fittings that seems like it should be available but wasn't. We offer a variety of sizes and materials.
![[Example of Use in Construction] Adhesive Bushing for PVC Fittings](https://image.mono.ipros.com/public/product/image/1ef/2000567095/IPROS02898322786717244444.jpeg?w=280&h=280)
The construction is simply to bond the joints. Please use it for the installation of instruments such as pressure gauges, valves, and for switching various tube piping.
The adhesive bushing for PVC fittings is suitable for connecting to various instruments and installing valves. It is easy to use as it is completed with just adhesive! We have commercialized an adhesive bushing for fittings that seemed like it would be available but wasn't. We offer a variety of sizes and materials.
Very high safety: This automotive component for hydrogen systems is designed for a usage range of 10 to 20 bar and has undergone burst pressure testing above 500 bar.
The automotive industry is facing significant changes. Alternative drive technologies, intelligent networks, and autonomous driving will shape the future of mobility. As a preferred development partner in the automotive and commercial vehicle sectors, Witzenmann provides solutions for new products in hybrid and electric vehicles through its expertise. ■Application Areas Fuel cell vehicles, medium to low pressure range ■Technical Characteristics - Stainless materials certified as per customer specifications - Very high safety: designed for a usage range of 10-20 bar, with burst pressure tests conducted above 500 bar - Implementation of helium leak testing for all units - Customer-specified welding certification and specific welding capability approval certificates
High voltage batteries, applicable to high voltage batteries for hybrid vehicles.
The automotive industry is facing significant changes. Alternative drive technologies, intelligent networks, and autonomous driving will shape the future of mobility. As a preferred development partner in the automotive and commercial vehicle sectors, Witzenmann provides solutions for new products in hybrid and electric vehicles through its expertise. 【Technical Characteristics】 ■ Applicable to high-voltage batteries for 48V power supply and high-voltage batteries for hybrid vehicles ■ Airtight structure
We support the realization of a sustainable world by providing environmentally friendly products.
The Witz Engineering Group, leveraging its unique technologies and know-how cultivated not only in the automotive industry but also across various sectors, will continue to develop innovative and groundbreaking products such as piping, batteries, and thermal management solutions for motors aimed at next-generation vehicles. By providing environmentally conscious products, we support the realization of a sustainable world. *For more details, please feel free to contact us.*
For reducing the weight of automobiles and improving safety. We offer stainless steel piping, flexible hoses, and thermal management products.
We provide various stainless steel piping products for next-generation vehicles developed using advanced thin plate processing technology. We can flexibly accommodate everything from single-item production to mass production, contributing to weight reduction and functional enhancement. 【Product Lineup】 < Battery Housing > ■ For temperature management of battery cells and cooling of tabs ■ Accurately limits the temperature in areas where heat is generated ■ Lightweight with customizable flow path design < Pipes for Hydrogen Fuel Vehicles > ■ Suitable for hydrogen flow paths at medium to low pressure ■ Conducted burst pressure tests up to 50MPa ■ Performed leak tests on all units using helium gas < Battery Gas Discharge Pipes > ■ Compatible with batteries from low to high voltage ■ Capable of handling high-temperature gases around 700℃ ■ High safety airtight structure *For more details, please refer to the materials. Feel free to contact us with any inquiries.
Using rigid urethane foam! A thermal insulation pipe that demonstrates high performance even in harsh environments.
The "KWC Keep Warm Pipe" is an insulation pipe made from high-performance rigid polyurethane foam. All pipes and irregular pipes are assembled in the factory, which reduces labor on-site, shortens construction time, and ensures high reliability, allowing for easy and secure installation. Additionally, with a wide variety of pipe types and dimensions available, suitable combinations can be selected according to applications and usage conditions. 【Features】 ■ Demonstrates high performance even in harsh environments ■ Uses rigid polyurethane foam with excellent insulation properties ■ Reduces labor on-site and shortens construction time ■ High reliability with easy and secure installation ■ Manufactured with high quality control, factory equipment, and technical expertise *For more details, please refer to the PDF document or feel free to contact us.
The control system is very advanced! The high-maintenance design leads to a reduction in running costs.
The "DIEVS series" is a vacuum device designed for vacuum die casting that fully utilizes the performance of vacuum valves and vacuum chill vents. It is equipped with two completely independent vacuum suction paths, allowing for the connection of up to two "ZM (vacuum valves)" and "CVV (vacuum chill vents)." Additionally, the delay time and operating time can be set in 0.1-second increments based on the input from the die casting machine's output signal, enabling operation settings tailored to each mold. 【Features】 ■ Allows for operation settings tailored to each mold ■ Comfortable operation with fewer buttons thanks to the use of an LCD touch panel ■ Generates vacuum using compressed air, resulting in no waste oil and a clean working environment (80L) ■ Equipped with a filter that cuts oil content discharged into the atmosphere by 99.99% (120L/200L/300L) ■ Compact design due to the use of a sequencer in the control system *For more details, please refer to the PDF document or feel free to contact us.
Easy to see the remaining amount! Heating water supply pipe with a polyethylene film for protection and a decorative finish.
The "MC" is a piping product that is color-coded in two colors (blue and white) using twin pipes to prevent connection mistakes. It is suitable as a connection hot water pipe for underfloor heating in cold regions. The polyethylene film displays the meter count, making it easy to see the remaining amount. We offer copper pipe sizes such as "MC-3320S" with an outer diameter and wall thickness of 9.52x0.6/9.52x0.6, and "MC-4420" with 12.7x0.64/12.7x0.64. 【Features】 ■ Double-coated with high-foamed polyethylene insulation on soft copper pipes ■ Protected and finished with polyethylene film, designed for heating hot water pipes ■ Suitable as a connection hot water pipe for underfloor heating in cold regions ■ Color-coded in two colors (blue and white) using twin pipes to prevent connection mistakes ■ The polyethylene film displays the meter count, making it easy to see the remaining amount *For more details, please feel free to contact us.
![[Pipe Press Processing Example] Agricultural Machinery Piping Parts](https://image.mono.ipros.com/public/product/image/443/2001076398/IPROS49432601797493801590.png?w=280&h=280)
Introducing examples of pipe press processing. We provide comprehensive support from prototyping to production preparation to mass production, including painting, plating, heat treatment, surface treatment, and functional testing.
Our company has three factories located in Hiroshima Prefecture, delivering our products worldwide through our customers. We have established our position as a parts processing manufacturer primarily focused on automotive and agricultural machinery. We have a production system that can consistently handle everything from prototyping to production preparation and mass production, focusing on pipe processing, press processing, welding, and assembly, as well as painting, plating, heat treatment, surface treatment, and functional testing. 【Processing Example】 ◆Product: Piping parts for agricultural machinery ◆Size: Small parts ◆Material: Steel ◆Processing Methods: Pipe processing, lathe processing, brazing welding, surface treatment, leak testing ◆These are piping parts made using pipe processing, lathe processing, and surface treatment. *For more details on processing examples, please refer to the catalog available for download below under "PDF Download."
No special control circuit is needed! Prevents backflow of oil from the exhaust system side of the oil rotary vacuum pump.
The "V-025SV" is primarily used by attaching it to the intake port of an oil rotary vacuum pump. It is equipped with the functions of a cut-off valve and a vent valve, which helps prevent backflow of pump oil due to power outages or operational errors. The driving source utilizes the vacuum force generated by the oil rotary vacuum pump. Unlike conventional automatic valves, there is no need for compressed air and associated piping. (The valve does not open when the pump is not operating.) 【Features】 ■ Prevents backflow of pump oil ■ No need for compressed air and associated piping ■ Utilizes the vacuum force generated by the oil rotary vacuum pump as the driving source ■ No control circuit required *For more details, please refer to the PDF materials or feel free to contact us.
By adding pressure control to the conventional vacuum destruction air flow control, it prevents the workpiece from being blown away.
Comprehensive type control unit with destruction air flow and relief pressure adjustment needle.
A lightweight and compact vacuum control unit that meets market needs.
Lightweight and compact appearance, vacuum control unit that realizes high cycling of the vacuum system.
Ideal for customers with limited installation space due to its compact and lightweight body.
Ideal for semiconductor-related equipment such as chip mounters and handlers. It employs a direct-acting valve for the main valve, achieving high speed and stable responsiveness.
The output of the vacuum pump can be finely controlled.
The Fairchild vacuum control regulator has extremely high sensitivity characteristics and can control from a shallow vacuum near atmospheric pressure to a maximum of -736 kPa. The product series consists of model 16 and the high flow model 1600A, both of which excel in repeatability and guarantee stable control.
Are you having trouble with micro pressure control? If so, we have precision micro pressure control regulators from Rotork Fairchild available for you.
For over 60 years, Rotork Fairchild has maintained an excellent reputation as a manufacturer of precision and high-quality pneumatic and electro-pneumatic control equipment. Our industrial control devices offer a wide variety of precision pneumatic and electro-pneumatic control equipment for processes, machine tools, robots, and OEM applications. The development technology of our four main product types—pneumatic regulators, volume boosters, relays, and electro-pneumatic regulators—forms the foundation of our growth and advancement as a company. We are an ISO 9001 certified company, and our electro-pneumatic control equipment is authorized to display the CE mark. <Main Features> - High reliability - High quality - Customer focus - Low cost - Extensive product range For more details, please contact us or request a catalog.
Introduction of various ISO-KF standard vacuum piping components.
We offer a variety of piping for T-cross and KF flanges, as well as reducers between KF flanges and other flanges. The materials available are SUS304 and SUS316, with sizes ranging from NW16 to NW50. We keep a large inventory of products to ensure cost reduction and immediate delivery. Please check our website for prices.
The secret of maintenance-free; the secret of zero running costs.
The "α-HT1000" has no consumable parts, so there is no need for maintenance. We pursue safety through pressure-resistant design in accordance with JIS standards and manage it with a stamped serial number. Our product management system implements traceable traceability, providing peace of mind to all users. The "α-HT1000" does not use power. The "α-HT" is classified as type 3 under JIS standard [JIS Refrigerant Piping Fitting B8607] for piping. The "α-HT" is a piping system that does not require water or electricity. The "α-HT" is a commercial air conditioning fluid stirring device that cleans the refrigerant and maintains its condition, achieving a reduction in air conditioning power consumption. Installation is easy, as it simply adds to the refrigerant pipes you are currently using, and once installed, no maintenance is required. It reduces the power of the outdoor unit, shortens operating time, allows for operation at low current, and can be used during heating. 【Features】 ■ Easy installation ■ No running costs ■ No maintenance required ■ Usable for heating ■ Usable in refrigeration and freezing machines *For more details, please refer to the catalog or feel free to contact us.
Leave the development of brass products in China to us! 【Brass C3771 NPb Water-related Plumbing Parts Development VE Proposal China】
【Material】 C3771 【Lot】 1 to 1000 【Processing】 Hot forging Machining NPb treatment 【Details】 This is processed using C3771. When considering brass parts, do you have any of the following concerns? - I don't know what processing method to use to manufacture the designed shape. - I want to reduce costs compared to conventional products, but I don't want to compromise on quality. - I want to consider the design shape, but I can't come up with any ideas. Our company has the following features. ≪Matsui Manufacturing's Features≫ 1. Know-how and Ideas We have numerous achievements with major manufacturers across various industries (medical, kitchen, semiconductor, air conditioning, gas equipment, etc.)! Based on the insights gained from each industry, we will propose part shapes and processing methods! 2. Abundant Methods We possess a wide range of processing technologies, enabling consistent production! (Hot forging, machining, brazing, bending processing, assembly, leak testing) 3. Speed Our sales department includes members who have experience in design and processing, allowing us to provide quick and appropriate responses to your requests! For more details, please visit our website! The catalog details the advantages of hot forging.
If you need development of brass piping components in Osaka, leave it to us! 【Brass C3771 Piping Components Development Proposal Component Integration Quality Osaka】
【Material】 C3771 【Industry and Application】 Gas equipment-related industry 【Lot】 1 to 1000 【Processing】 Hot forging Machining 【Details】 This is processed using C3771. When considering brass parts, do you have any of the following concerns? - I don't know what processing method to use to manufacture the designed shape. - I want to reduce costs compared to conventional products, but I don't want to compromise on quality. - I want to consider the design shape, but I can't come up with any ideas. Our company has the following features. ≪Matsui Manufacturing's Features≫ 1. Know-how and Ideas We have numerous achievements with major manufacturers across various industries (medical, kitchen, semiconductor, air conditioning, gas equipment, etc.)! Based on the insights gained from each industry, we will propose part shapes and processing methods! 2. Abundant Methods We possess a wide range of processing technologies that allow for consistent production! (Hot forging, machining, brazing, bending, assembly, leak testing) 3. Speed Our sales department includes members who have experience in design and processing, allowing us to provide quick and appropriate responses to your requests! For more details, please visit our company website!
If you need development of brass piping parts in Tottori, leave it to us! 【Brass C3771 Piping Parts Development Proposal Know-how Quality Tottori】
【Material】 C3771 【Industry and Application】 Gas equipment-related industry 【Lot】 1 to 1000 【Processing】 Hot forging Machining 【Details】 This is processed using C3771. When considering brass piping parts, do you have any of the following concerns? - I don't know what processing method to use to manufacture the designed shape. - I want to reduce costs compared to conventional products, but I don't want to compromise on quality. - I want to consider from the design shape, but I can't come up with any ideas. Our company has the following features. ≪Matsui Manufacturing's Features≫ 1. Know-how and Ideas We have numerous achievements with major manufacturers in various industries (medical, kitchen, semiconductor, air conditioning, gas equipment, etc.)! Based on the insights gained from each industry, we will propose part shapes and processing methods! 2. Abundant Methods We possess a wide range of processing technologies that allow for consistent production! (Hot forging, machining, brazing, bending, assembly, leak testing) 3. Speed Our sales department includes members who have experience in design and processing, allowing us to provide quick and appropriate responses to your requests! For more details, please visit our company website!
If you need development of plumbing parts in Osaka, leave it to us! [Brass C3771 Plumbing Parts Development Proposal with Integrated Sensor Mounting in Osaka]
【Material】 C3771 【Industry/Usage】 Gas equipment-related industry 【Lot】 1 to 1000 【Processing】 Hot forging Machining 【Details】 This is processed using C3771. When considering brass parts, do you have any of the following concerns? - I don't know what processing method to use to manufacture the designed shape. - I want to reduce costs compared to conventional products, but I don't want to compromise on quality. - I want to consider the design shape, but I can't come up with any ideas. Our company has the following features: ≪Matsui Manufacturing's Features≫ 1. Know-how and Ideas We have numerous achievements with major manufacturers in various industries (medical, kitchen, semiconductor, air conditioning, gas equipment, etc.)! Based on the insights gained from each industry, we will propose part shapes and processing methods! 2. Abundant Methods We possess a wide range of processing technologies that allow for consistent production! (Hot forging, machining, brazing, bending, assembly, leak testing) 3. Speed Our sales department includes members who have experience in design and processing, enabling us to provide quick and appropriate responses to your requests! For more details, please visit our company website!
A clear explanation of the basics of brazing in a video!
In the energy industry, the durability of piping components is crucial. Joining techniques that can withstand high-temperature and high-pressure environments are required. Brazing is one of the joining methods that demonstrates high reliability even under such harsh conditions. This video explains the principles and characteristics of brazing, improvement cases, and points to consider when selecting processing locations. It has been created with the aim of being easy to understand for those learning about brazing for the first time. 【Application Scenes】 * Gas equipment * Air conditioning units * Piping components across various industries (valves, fittings, etc.) 【Effects of Implementation】 * Improved durability of piping components * Enhanced reliability of joints * Increased product lifespan
