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A perfect mold comes from the best processing.
Through sustainable standard management, we have achieved high quality, low cost, short delivery times, and stable supply. We will respond to our customers' requests. Please consult us with your drawings and other inquiries first!
We respond to the trust of our users with high performance and high quality.
We are committed to creating molds that quickly respond to the diversification and advancement of plastic molding materials, ranging from large molds to ultra-precision molds.
Molds for rubber, resin, and glass forming that have undergone ultra-fine processing using semiconductor manufacturing technology.
■Ultra-fine: L/S of about 2μm is possible ■Durability: Withdrawal slope of 0° to 30° ■Complexity: Release properties, anti-fouling properties, and extended lifespan ■Release properties: Complex shapes are possible
With excellent alloy development capabilities and high-precision processing technology, we consistently provide high-quality products.
Japan Special Alloy Co., Ltd. manufactures carbide tools and cermet tools consistently from powder. Today, leveraging our long-established production technology and alloy development capabilities, we provide materials and finished products of carbide tools and cermet tools to the automotive, electronics, machinery, and steel industries both domestically and internationally. To meet the needs of these markets, Japan Special Alloy Co., Ltd. continuously offers advanced products under the latest production facilities and research and development systems. We will continue to move forward as a company that responds to our customers' trust through products that meet their new needs. 【Business Activities】 - Glass lens molds (binderless alloys) - Carbide precision molds / carbide tool materials - Throwaway tips - Circular saw (tip saw) tips - Carbide dies and guide rolls For more details, please contact us or download the catalog.
If you are looking for molds that generate more profit, please contact Nagumo Seisakusho Co., Ltd.
● There is a request for cost reduction from the end user. ● I want to modify the mold, but the mold manufacturer is not willing to consult with me. ● I don't know if the mold I'm currently using can be improved. ...To those in charge who have such concerns: ◎ Based on our experience of producing over 10,000 molds, we will propose ways to further reduce costs. ◎ We will think together with our customers and improve the mold to meet their needs. ◎ Our high-precision mold processing technology will enhance the lifespan of the molds.
![[Precision Mold Design and Parts Processing Case Studies] High-Precision Parts Processing and Alignment Technology](https://image.mono.ipros.com/public/product/image/1f9/2000593606/IPROS86733605871426954181.png?w=280&h=280)
Achieving a precision of ±0.002mm, extending the lifespan of parts and reducing purchasing costs! A case study of an automotive parts manufacturing company.
Our processing technology enables us to achieve a component and alignment accuracy of ±0.002mm. With the introduction of high-precision components, the positioning accuracy during mold assembly is high, resulting in less wear and reduced component consumption. In the automotive parts manufacturing sector, our processing technology has achieved a component and alignment accuracy of ±0.002mm, leading to increased component lifespan. 【Case Overview】 ■ Customer Industry: Automotive Parts Manufacturer ■ Consultation Details: Short mold maintenance cycle and short component lifespan ■ Proposed Solution: High precision of components and high precision of alignment ■ Technology Used: High-precision component processing and mold alignment technology ■ Results: Increased component lifespan and a 25% reduction in component purchasing costs *For more details, please refer to the PDF document or feel free to contact us.
![[Precision Mold Design and Parts Processing Case] Reduction of Maintenance Time](https://image.mono.ipros.com/public/product/image/1dc/2000593609/IPROS21944552639915240979.png?w=280&h=280)
By using highly reproducible parts, it is possible to reduce the time for trial adjustments! This allows for a smoother startup.
We received a consultation from a precision parts manufacturing company regarding the time it takes to adjust when replacing carbide punches. In response, we suggested converting the processing method from electrical discharge machining to milling. As a result, we were able to reduce the adjustment time during punch replacement to one-third. 【Case Overview】 ■ Customer Industry: Precision Parts Manufacturing ■ Consultation Content: Time-consuming adjustments when replacing carbide punches ■ Proposed Solution: Conversion of processing method from electrical discharge machining to milling ■ Technology Used: Milling technology for carbide materials ■ Outcome: Reduced adjustment time during punch replacement to one-third *For more details, please refer to the PDF document or feel free to contact us.
![[Precision Mold Design and Parts Processing Case Study] Improvement of Tool Life for Carbide Punches](https://image.mono.ipros.com/public/product/image/905/2000593610/IPROS75557033682791736613.png?w=280&h=280)
The lifespan of punches has tripled thanks to ultra-hard material milling technology! We will introduce a case study for precision electronic component manufacturers.
When processing superhard materials with electrical discharge machining, microcracks due to thermal effects occur during the machining process. These cracks penetrate to a depth of about 20μm, so no matter how much you polish to achieve a smooth surface, they will remain. These cracks can cause wear in applications such as punches that are subjected to strong loads. In contrast, milling does not produce any microcracks at all. Milling tools can go down to R0.1, and the flexibility of the machining shapes is very high. [Case Overview] ■ Customer Industry: Precision Electronic Components Manufacturer ■ Consultation Content: Want to improve the lifespan of superhard riveting punches ■ Proposed Solution: Transition from electrical discharge machining to milling ■ Technology Used: Milling technology for superhard materials ■ Results: The lifespan of the punches increased threefold *For more details, please refer to the PDF document or feel free to contact us.
We will achieve a reduction in processing time and an improvement in processing accuracy!
The "NK-2000" is a new type of onboard measurement system that allows for immediate onboard measurement of processed products without altering them after machining. Using measurement menus for linear dimensions, circles, and angles, it is possible to measure the shape of the processed products. Additionally, by sliding and touching the screen, the size of the grid lines on the screen can be changed, making it easy to adjust the size of the R parts of the workpiece being measured. 【Features】 ■ Eliminates variability by the measurer ■ Allows for ultra-precise alignment ■ Measurement history is stored in memory, enabling multiple correlated measurements and pitch measurements ■ Size verification is easily achievable *For more details, please download the PDF or contact us.
Achieving quality stabilization and total cost reduction with hard coating for molds!
We would like to introduce our "Mold Technology." From the design to the manufacturing and processing of precision molds, we have established our unique IKKA molding method using advanced molding machines. We are actively working on utilizing a 3D-CAD network with our customers. Additionally, through IKKA's unique 3D method (PVD), we coat ceramic films such as TiAIN and TiN onto the cavities of molds, which improves mold lifespan, stabilizes product quality, and reduces total costs. 【Features of Hard Coating】 ■ Improved wear resistance ■ Enhanced corrosion resistance ■ Improved release properties of molded products ■ High strength ■ Low-temperature treatment ■ Thin film (thickness of 2-3 microns) *For more details, please refer to the related links or feel free to contact us.
We are confident in our combination accuracy and craftsmanship! Reliable molds that meet QCD!
We would like to introduce the technology of "design and manufacturing of precision molds" by Meihou Co., Ltd., which engages in the design, manufacturing, and sales of precision molded products, precision molds, and small molding machines. Our company participates in the prototype development of our customers, proposing mold structures and materials, and optimizing mold designs. We provide molds tailored to applications, from small-batch prototype molds to mass production molds, with short delivery times and low costs. 【Features】 ■ High precision: Semiconductor mold molds ■ Design capability: Plastic injection molding molds ■ Adjustment capability: Blow molding molds ■ Comprehensive capability: Progressive press molds *For more details, please refer to the catalog or feel free to contact us.
We will deliver molds that satisfy our customers.
Kinki Seiko Co., Ltd. is a company primarily engaged in the design and manufacturing of precision plastic molds. The plastic products produced from our molds range widely, including digital home appliances such as mobile phones and digital cameras, automotive parts, optical lenses, and even components for medical and analytical equipment. We also value our sensitivity and commitment to "monozukuri" (the art of craftsmanship) and take pride and responsibility in the fact that industrial products proudly bearing the "Made In Japan" label are created from our molds. We hope to continue to feel the joy of working together as a team. 【Business Activities】 ■ Design and manufacturing of precision plastic molds ■ Micro-machining *For more details, please refer to our catalog or feel free to contact us.
You can extend the lifespan of molds through maintenance! An article introducing the lifespan of molds.
The lifespan of a mold varies depending on the raw materials used and the number of times it is formed, but it can be extended through maintenance. The lifespan of a mold is also influenced by its precision. Even if molds are made from the same raw materials, those that have undergone proper surface treatment will last longer than those that have not. To use a mold for as long as possible, it is important to carefully consider factors such as "what kind of products will be made" and "what materials will be processed" during the mold creation stage. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
Leads to the provision of higher quality molds! An introduction to qualifications related to mold manufacturing in a column.
Molds required for manufacturing automotive parts, medical devices, and parts made of metal. To manufacture molds, dexterity and high concentration are necessary, along with an understanding of the machinery's mechanisms and operational skills. While obtaining qualifications is not strictly required, specialized knowledge and skills are necessary, and acquiring qualifications can lead to the provision of higher quality molds. *For more details on the column, please refer to the related links. For further inquiries, feel free to contact us.*
Leave the processing of high-hardness parts such as die steel, tool steel, and carbide to us at low prices and high quality! *Estimates available.
We offer low-cost processing of high-hardness parts. By collaborating with domestic and overseas partner factories, we achieve stable QCD (Quality, Delivery, Cost). By consolidating procurement tasks, we can reduce the burden related to outsourcing management, streamline processes, and minimize labor. 【Features】 ■ One-stop procurement of processed parts regardless of "material, quantity, or processing content"! ■ Achieving stable QCD by collaborating with 60 domestic and 12 overseas manufacturers! ■ Reducing the burden related to outsourcing management through the consolidation of procurement tasks, etc. Low-cost die-sinking electrical discharge machining Low-cost surface grinding Low-cost cylindrical grinding Low-cost outer diameter grinding Low-cost inner diameter grinding Low-cost wire cutting Low-cost fine hole electrical discharge machining Low-cost TIN coating Low-cost DLC coating Cost reduction for molds Overseas procurement Mold procurement from China ■ Estimates welcome ■ Please send your drawings via the inquiry button below, or by fax or email! *For more details, please refer to the catalog or feel free to contact us.
We respond to our customers' expectations and trust with heartfelt mold-making, one by one.
Sugawara Seiki Co., Ltd. is a company primarily engaged in the production of carbide molds and rotary press machines for powder molding. Leveraging our experience and know-how in mold production, we offer optimal proposals to provide high-precision molds at reasonable prices and short delivery times, supporting Japan's manufacturing with ultra-small, high-precision, and high-quality carbide precision molds and rotary presses. If you have any inquiries regarding precision molds for powder molding or rotary press machines for powder molding, please feel free to consult with us. 【Product Line】 ■ Carbide mold production (precision molds for powder molding) ■ Production of rotary press machines for powder molding *For more details, please refer to our catalog or feel free to contact us.
We propose precision molds that are optimal for our customers' needs with short delivery times and low costs.
Our company utilizes double-sided punching processes to minimize the number of steps, enabling the production of compact molds. When molds are compact, material costs and labor hours can be reduced, resulting in the ability to offer lower costs. Additionally, dimensional accuracy significantly improves, allowing for the processing of more complex shapes. We also address the specific issue of insufficient strength of punches and dies associated with double-sided punching through our unique technology.
L-RTM molding method suitable for large-sized, multi-structured, and lightweight molded products.
The "L-RTM molding method" involves laying a glass substrate in a CAVI type mold and covering it with a CORE type mold. It is then subjected to vacuum conditions for clamping, utilizing the suction force of the vacuum to inject resin. The resin is pushed in at low pressure using an injection machine, combined with the suction force from inside the mold to facilitate impregnation. This method allows for production without the need for conventional large-scale mold structures and heavy equipment, enabling simple mold and lightweight equipment production. 【Features】 ■ A wide variety of material selections are possible ■ Various structures can be molded as a single piece ■ Capable of producing large molded products ■ Suitable for small to medium production volumes ■ Reduced costs for mold production *For more details, please refer to the catalog or feel free to contact us.
Introduction to the strengths of heater, controller, and sensor.
This document introduces the strengths of Minko's heaters, controllers, and sensors. We provide solutions to customer challenges by utilizing individual manufacturing technologies such as "factory attachment technology" that achieves reliable attachment on complex surfaces, "compact assembly manufacturing technology," and "surface mount technology," as well as innovations in design and the integration of multiple products. [Strengths] - Freedom of shape - Flexible design of resistance density distribution and number of circuits - Integration of heaters and sensors - Factory attachment of heaters to complex shapes - Compliance with various standards (especially for sensors) *For more details, please refer to the PDF document or feel free to contact us.
Super engineering plastics (PEEK, LCP, PPS) compatible with glass fibers, carbon fibers, and flame retardants! Effective for stabilizing molded products, reducing raw material waste, and saving space.
Günther's "Hot Runner System" allows for the molding of all products using virgin material without producing runners or sprues, achieving stabilization of molded products, reduction of raw material waste, and space-saving benefits. Thanks to heat control technology optimized for each type of resin, not only is power consumption significantly reduced, but heat dissipation from the nozzles is also suppressed, leading to a decrease in cooling demand and improved economic efficiency, with energy savings of up to 50% achieved. *For more details, please download and view the brochure.*
Covers a wide range of fields such as automotive, medical devices, and electronic components.
We offer products and services related to MOULD-TIP's "China Hot Runner System." We can accommodate products in various fields, from general resins to engineering plastics, including automotive, daily necessities, medical devices, office automation, and electronic components. To contribute to our customers' cost reduction, we provide specialized technology, enthusiastic service, high quality, low prices, and short delivery times for our hot runner systems. 【Service Contents】 ■ Sales Meetings ■ Prototype Supervision ■ Maintenance ■ Parts Replacement *For more details, please download the PDF or feel free to contact us.
Thinking, trends, knowledge, and technology one rank higher. Proposals from consolidated product design.
In "Precision Mold Design and Manufacturing," we can simultaneously handle the design of press molds and forming molds, allowing us to flexibly accommodate all processes from press processing to insert molding, post-molding bending, separation, and final products. We also offer design and manufacturing support for both press molds and forming molds overseas (in China). 【Features】 ■ We consider and propose optimal layouts based on product drawings. ■ We can accommodate a variety of requests, from low-voltage connectors to medical-related components. ■ Parts can be handled both domestically and internationally. *For more details, please refer to the external link page or feel free to contact us.
A professional group specialized in mold design and manufacturing, as well as the production of molded parts!
Our company specializes in industrial plastic parts, synthetic rubber parts, mold design, mold manufacturing, and mold component production, providing technologies and products that satisfy our customers. In response to the increasingly sophisticated needs of our customers, we have further refined the technology we have built up over many years, enabling us to produce gears with a diameter of just 1mm, smaller than a grain of rice. All of our employees are dedicated to continuously providing our customers with surprise, satisfaction, and peace of mind, so please feel free to consult us with your requests. 【Product Examples】 ■ Stamping molds ■ Gears smaller than a grain of rice ■ LED lighting components ■ AC adapter cases ■ Gear units for single-lens reflex cameras, etc. *For more details, please download the PDF or feel free to contact us.
From mold design and manufacturing to maintenance plans and feedback proposals for molded products. A total producer of molds that leads to success.
"The molds are generally the same no matter where they are made." No, that's not correct. Molds are not just about manufacturing; maintenance is essential, and the design of the mold is closely related to the product concept of the molded items, including their lifespan. Molds are expensive assets and are literally central to the manufacturing process, directly impacting the quality of the molded products; in other words, they are the stars. At our company, we carefully consider the mold structure for ease of handling in actual production processes, develop maintenance plans that align with the production schedule of molded items, and provide proposals to ensure that the total cost from mold manufacturing to disposal matches the product planning. We believe that only by doing so can true star molds be born. Our company is capable of a wide range of responses, from general goods to high-precision items. We are particularly renowned for producing molds for parts that require high precision and complex shapes. For a rough overview of our capabilities, please refer to the basic information. We look forward to your inquiries!
We will actively work on the introduction of advanced processing machines along with more advanced technology!
Our company has been able to provide more precise molds through the introduction of advanced processing machines such as cutting-edge 3D CAD/CAM and high-speed machining centers. The state-of-the-art CAD/CAM system can realize almost all processes from conceptual design to mold splitting, structural design, drafting, and parts ordering in 3D, significantly reducing man-hours. It also allows for very smooth management of mold information and manufacturing processes, making it highly advantageous in terms of cost. Moving forward, we will actively work on introducing more advanced processing machines along with higher-level technology to meet our customers' needs. 【Equipment Owned】 ■ 2D CAD "Advance CAD" ■ 3D CAD "One Space Designer" ■ 3D CAD "TOP SOLID" ■ 3D CAD/CAM "CAM-TOOL" ■ 3D CAM "CAM-MAGIC" *For more details, please refer to the PDF document or feel free to contact us.
Challenging the precision of molds at the micron level in pursuit of the possibilities of technology and the ultimate level of perfection.
Our company, as a specialist in molds, which are the key to "quality," is actively challenging technological development and designing and manufacturing molds that meet strict quality levels. We aim to improve the efficiency of the manufacturing process with our unique technology and extensive know-how, providing high-precision, low-cost, and short-delivery molds that achieve high customer satisfaction. We respond to the increasingly complex and diversified molding needs. 【Features】 ■ Precision small molds ■ Thermoplastic resin compatible ■ Thermosetting resin compatible ■ Insert mold compatible *For more details, please download the PDF or feel free to contact us.
Mainly manufactures and provides heat-forming molds for automotive interior parts to customers.
Our company mainly manufactures and provides thermoforming molds for automotive interior parts to our customers. Leveraging our unique technological capabilities and extensive know-how developed over many years, we offer our customers "molds that can be used with peace of mind." We specialize in large interior components such as roofs and doors, and we have received high evaluations from many customers through our transactions. 【Product Lineup】 ■ Roofs ■ Various trunk interior parts ■ Door trims ■ Various pillars ■ Silencers, etc. *For more details, please download the PDF or feel free to contact us.
We deliver better molds through the finishing work of skilled craftsmen.
Nishisaka Manufacturing Co., Ltd. precisely manufactures molds using various machine tools such as CAM and machining centers. We use a large-scale machine capable of producing complex shapes (the gantry machining center BRIDGECENTER-8) and operate 24 hours a day by setting NC data created by CAM. We also specialize in models such as automotive parts and railway vehicle components. Please feel free to contact us with your requests. 【Features of the molds】 ■ High strength ■ Suitable for mass production molds such as those for automotive parts *For more details, please download the PDF or feel free to contact us.
We will respond to the reduction of material costs, shortening of cycles, improvement of defects (such as warping and voids), and reduction of setup time.
The "614 Hot Runner System" is a system that can be applied to various resins by using "electromagnetic induction heating" as the heat source. It is applicable to general-purpose resins, super engineering plastics, plastic magnets, ceramics, magnesium, and aluminum. Despite being a completely external heating method, it can achieve full synchronization with the molding cycle, eliminating stringing and drooling. We manufacture nozzles and manifolds tailored to customer specifications. 【Features】 ■ Rapid nozzle heating ■ Energy-efficient ■ Fewer electrical issues ■ Internal temperature averaging ■ Minimal thermal impact on molds due to air gaps *For more details, please refer to the PDF document or feel free to contact us.
![[Data Presentation in Progress!] High-Precision Machining Technology in the Micron Range - Case Photos Included -](https://image.mono.ipros.com/public/product/image/17c/2000546270/IPROS63204272553194823471.png?w=280&h=280)
Typically takes 3 weeks, but can be produced in 1 week! While being low-cost, we are particular about the materials and use Japanese-made products.
Eiyo World Co., Ltd. is a comprehensive import and export trading company. We provide high-precision processing at the micron level, including electronic component molds, precision device parts, and various coatings, at low prices and short delivery times. We import these products from China and other Asian countries and supply them to our customers in Japan. Additionally, while we maintain low costs, we are particular about using Japanese-made materials. We are committed to contributing to customers across Japan who seek precision processing, and we will continue to strive for this goal. 【Business Scope (Excerpt)】 ■ Ultra-precision wear-resistant parts ■ Press mold parts (connectors, lead frames, etc.) ■ Precision parts related to semiconductors ■ Textile, scientific instruments, measuring devices, and other special nozzles ■ Design and manufacturing of automatic machines *For more details, please refer to the PDF document or feel free to contact us.
