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[Usage Example] Jig Development and Design Services

Reduce takt time by up to 40% and improve defect rate by up to 50%! A case study of providing jigs and punched products in bulk.

Our "Jig Development and Design Service" offers a one-package solution for the development and design of dedicated jigs for bonding, as well as the supply of punched products. By simultaneously optimizing jigs and components, we achieve one-action operation, standardization, and reproducibility. The sheet layout design synchronizes the positioning of the jig with the handling, pitch, margins, reference holes, and landmarks. The design of release tabs for double-sided tape (shape, length, orientation, position) is linked to the holding position, addressing issues such as reduced release stress, breakage, and adhesive residue prevention. 【Case Summary】 ■ Issue: Quality variations due to dependence on operators, resulting in misalignment, bubbles, and insufficient pressure. ■ Issue: Sheet layout not suited for the site, leading to unnecessary hand movements and reorientations. ■ Issue: Disconnection between component suppliers and jig manufacturing, causing rework without proper fit. ■ Solution: Takt time reduced by 20-40% (one-action process for release → positioning → pressing). ■ Solution: Defect rate improved by up to 50% (stabilization of surface pressure, addressing sources of tab breakage and adhesive residue). ■ Solution: Training time reduced by 30-60% (jig guides + SOP enable consistent quality reproduction even for newcomers and temporary staff). *For more details, please download the PDF or feel free to contact us.